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Method for processing faults of roll bending system of rolling mill on line

A technology of system failure and roll bending, which is applied in the direction of metal rolling, metal rolling, and keeping roll equipment in an effective state. It can solve problems such as leakage and failure to reach the set value, so as to ensure stable operation and save maintenance time. , the effect of increasing production

Pending Publication Date: 2021-07-27
NANJING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The roll bending system of the four-high rolling mill, also known as the work roll balance system, is used to balance the self-weight of the work rolls, and at the same time apply a bending force to the work rolls to control the shape of the roll gap, so as to eliminate the influence of the rolling force on the shape of the steel plate and adjust the shape of the steel plate. , the purpose of flatness, the bending system is the core component of the four-high rolling mill, the bending system of each rolling mill includes 4 bending blocks, which are respectively installed on the rolling mill archway, a total of 16 hydraulic cylinders, such as hydraulic cylinders appear Problems such as channeling pressure, leakage, etc., the bending force cannot reach the set value, and there is a risk of stopping production for several days; Ensuring smooth production and saving troubleshooting time has become an urgent technical problem to be solved by those skilled in the art

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] According to the production records of Nanjing Iron and Steel Co., Ltd., since January 2020, the opening degree of the servo valve in the side lower rod cavity has gradually increased:

[0022] Stage 1: At the beginning of January 2020, the opening degree of the servo valve on this side will reach 13%-17% in the roll bending mode, and the opening degree will reach a maximum of 35% in late January.

[0023] Stage 2: From the end of February to the beginning of March 2020, the opening of the servo valve on this side is basically maintained at 38% in the roll bending mode and can reach a maximum of 51%.

[0024] Reason analysis: 1. The sensor is blocked and the pressure is unstable;

[0025] 2. The servo valve has zero deviation, large leakage, and unstable pressure regulation;

[0026] 3. There is internal leakage or exposure in the rod side circuit, which leads to insufficient flow on this side and increases the opening of the servo valve;

[0027] 4. There is internal...

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PUM

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Abstract

The invention discloses a method for processing faults of a roll bending system of a rolling mill on line. The method specifically comprises the following steps of (1) measuring and calculating the elevation of each part in the roll bending system of the rolling mill, and dismantling accessory equipment; (2) completing hoisting of the hidden part through a maintenance tool; and (3) carrying out information collection by adopting ODG tracking and on-site temperature measurement, and comprehensively judging a fault point. According to the method, disassembly, assembly and positioning of large equipment can be avoided, stable operation of a rolling mill system is well guaranteed, the maintenance time is saved, and the yield is increased.

Description

technical field [0001] The invention relates to a method for on-line processing of faults, in particular to a method for on-line processing of faults in the roll bending system of a rolling mill. Background technique [0002] The roll bending system of the four-high rolling mill, also known as the work roll balance system, is used to balance the self-weight of the work rolls, and at the same time apply a bending force to the work rolls to control the shape of the roll gap, so as to eliminate the influence of the rolling force on the shape of the steel plate and adjust the shape of the steel plate. , the purpose of flatness, the bending system is the core component of the four-high rolling mill, the bending system of each rolling mill includes 4 bending blocks, which are respectively installed on the rolling mill archway, a total of 16 hydraulic cylinders, such as hydraulic cylinders appear Problems such as channeling pressure, leakage, etc., the bending force cannot reach th...

Claims

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Application Information

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IPC IPC(8): B21B28/00
CPCB21B28/00
Inventor 王立国黄崇辉张玉昆
Owner NANJING IRON & STEEL CO LTD