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A kind of tapping assembly and tapping method

A component and workpiece technology, applied in the field of tapping components and tapping, can solve problems such as difficult fixing processing, low efficiency, affecting product performance, etc., and achieve the effect of solving instability and low technical level

Active Publication Date: 2022-06-21
上海阿为特精密机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This can fully meet the requirements for the processing of large batches of workpieces, but for small batches of workpieces, it requires a large investment, such as equipment, fixtures, etc. When too much investment will affect the output benefit, it is often divided into multiple processes for processing
[0003] Tapping is a common processing method in mechanical production and processing. During the processing of relatively large castings, it is often encountered where thread processing is required. Sometimes the castings have special shapes or large shapes, and it is not easy to use machine tools or special equipment for tapping. , It is necessary to manually process the thread, but when the thread is processed manually, it is easy to cause the thread to be deflected, resulting in the thread being unusable, affecting the product performance or causing the product to be scrapped. Therefore, manual tapping has higher technical requirements for the operator.
[0004] like image 3 The workpiece shown is a casting, the product shape distance is 1000mm, and the two end faces of the thread are sloped, which is not easy to fix and process on the machine tool and tapping machine. For the casting thread, because the product is large and the product value is high, the initial tapping thread When tapping, it is to find an experienced master to tap, but the first tooth is slightly deflected when tapping, which will cause serious deflection of the rear thread, so the efficiency is very low
The product rate is sometimes less than one pass and the pass rate is less than 60%. For this kind of thread, the tapping efficiency of conventional methods is low and the pass rate is low

Method used

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  • A kind of tapping assembly and tapping method
  • A kind of tapping assembly and tapping method
  • A kind of tapping assembly and tapping method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] like figure 1 , 2 As shown, a tapping assembly includes a tapping handle 1, the tapping handle 1 is connected with an external drive assembly, the external driving assembly selects a drilling rig or a wrench that cooperates with the tapping handle 1, and the right side wall of the tapping handle 1 is evenly fixed A blade 5 is connected, and the left end of the blade 5 is provided with a clearance angle 4. The part of the clearance angle 4 is ground with a reverse clearance angle to reduce the cutting resistance. The grinding length of the clearance angle is 10±1mm, and the size of the helix angle of the clearance angle 4 It is 0.95 times the size of the helix angle of the blade 5, and the back angle 4 is used for guiding and centralizing the thread. After the centralization, the blade 5 is used to tap the thread. The outer wall of the tapping handle 1 is slidably connected with a sleeve 3. The left end of the sleeve 3 Connect the limit ring 2, the inner diameter of th...

Embodiment 2

[0034] Embodiment 2 is a further improvement of Embodiment 1.

[0035] like image 3 , 4 A tapping method of a tapping assembly shown in , 5, the specific steps are as follows:

[0036] Step 1. Grinding the left end of the blade 5 into a relief angle 4;

[0037] Step 2, insert the sleeve 3 into the threaded bottom hole of the workpiece, and the limit ring 2 is in good contact with the outer wall of the workpiece;

[0038] Step 3: Insert the sleeve 3 into the threaded bottom hole of the workpiece to determine the center of the tap, pass the tap handle 1 through the limit ring 2, drive the tap handle 1 to rotate, the thread tap handle 1 drives the blade 5 to rotate, and after the blade 5 drives The contact between angle 4 and the workpiece is tapped. After tapping, the thread groove is pre-opened, and the depth of the pre-opening of the thread groove is 8-10mm;

[0039] Step 4: Continue to pre-open the thread grooves in other parts of the workpiece. After the pre-opening of t...

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Abstract

The invention discloses a tapping assembly and a tapping method, and relates to the technical field of mechanical production and processing. A tapping assembly includes a tapping handle. The right side wall of the tapping handle is evenly fixedly connected with a blade. There is a back angle at the left end of the tap handle, and a sleeve is slidably connected to the outer wall of the tapping shank, and the left end of the sleeve is connected with a limit ring. Through the above method, the present invention inserts the sleeve into the threaded bottom hole, and the wire Accurate positioning of the tapping center, fast straightening of the rear corner, not limited to the specific structure of the outer surface of the tapping, and then the rear corner pre-opens the thread groove for the threaded bottom hole, and finally the blade continues tapping the pre-opened thread groove , It can perform fast manual tapping on small batches of workpieces or large workpieces, ensuring a tapping pass rate of over 99%, to solve the instability of manual tapping, and requires a low level of operator skills.

Description

technical field [0001] The invention relates to the technical field of mechanical production and processing, in particular to a tapping assembly and a tapping method. Background technique [0002] With the development of the machinery industry, precision machine tools have been widely used, and there are more and more multi-functional equipment. One process can basically be completed, and turning, milling, drilling, tapping, and boring may all be performed in one operation. Process is completed. This can fully meet the requirements for the processing of large batches of workpieces, but it requires a large investment for small batches of workpieces. If the investment in equipment, fixtures, etc. is too much, it will affect the output efficiency, and it will often be divided into multiple processes for processing. [0003] Tapping is a common processing method in mechanical production and processing. During the processing of relatively large castings, there are often places w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23G1/00B23G1/44
CPCB23G1/00B23G1/44
Inventor 牛卫祥熊朝林庞柯钟玉民高凯迪龙仕伟
Owner 上海阿为特精密机械股份有限公司