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A kind of manufacturing process of pipe for pmma reactor

A manufacturing process and reactor technology, applied in the field of manufacturing process of PMMA reactor tubes, can solve the problems of cumbersome processing steps, low material utilization rate and high processing cost, and achieve high uniformity, improved material utilization rate, and reduced processing cost. Effect

Active Publication Date: 2022-08-09
ZHANGJIAGANG BONDED ZONE YAXIN PRECISION PIPE MAKING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the steel pipe needs to be pickled and phosphated for lubrication before each cold drawing process, the processing steps are cumbersome and time-consuming
In order to facilitate the cold drawing process, it is necessary to carry out the steps of heading and re-heading on the steel pipe first, so as to form a cold-drawn head that can be bitten by the drawing trolley. Because the specifications of the cold-drawn head are different from the specifications of the steel pipe ultimately required, usually The finished product can only be formed after the cold-drawing head is cut off, so that the material utilization rate of the processing technology for processing PMMA reactor tubes using four cold-drawing processing steps is low, and the processing cost is high

Method used

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Experimental program
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Effect test

Embodiment Construction

[0026] The present invention will be further described in detail below with reference to specific embodiments.

[0027] A manufacturing process of a tube for a PMMA reactor, the process steps are as follows: cutting → heating → perforation → first pickling, phosphating and lubricating → large deformation cold rolling → annealing → second pickling, phosphating and lubricating → heading → cold drawing →Non-oxidation normalizing →Straightening →Cut the head and tail to determine the length →Flaw detection →Finished product; The main process of each process step is as follows, and the thickness mentioned is the wall thickness of the steel pipe.

[0028] (1) During cutting: Use a cutting machine to cut a round steel billet with a steel number of Q345D and a diameter of φ60mm to obtain a round steel with a length of 1500mm.

[0029] (2) During heating: use a walking heating furnace to heat the obtained round steel. The walking heating furnace is divided into three heating zones from...

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PUM

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Abstract

The invention discloses a manufacturing process of a pipe for a PMMA reactor. The process steps are as follows: blanking→heating→piercing→→first pickling and phosphating lubrication→large deformation cold rolling→annealing→second pickling and phosphating lubrication →heading →cold drawing →non-oxidative normalizing →straightening →cutting the length of the head and tail →flaw detection →finished product. The PMMA reactor tube processed by the above-mentioned process can achieve the required size and mechanical properties, and has simple processing steps, high material utilization rate and low processing cost.

Description

technical field [0001] The invention relates to the technical field of pipe material processing, in particular to a manufacturing process of a pipe for a PMMA reactor. Background technique [0002] Polymethyl methacrylate, referred to as PMMA. Usually in the production of PMMA, a tubular reactor is used. The pipe material that can be used for this kind of tubular reactor can be obtained by processing the round steel billet with the steel grade of Q345D and the diameter size of φ60mm into a steel pipe with an outer diameter of 25mm and a thickness of 3mm. The mechanical properties of this steel pipe must meet the following requirements: Tensile strength 490-630Mpa, yield strength ≥245 Mpa, elongation ≥21%. Usually during processing, four cold drawing steps are required to finally form the finished product. Because the steel pipe needs to be pickled, phosphated and lubricated before each cold drawing process, the processing steps are cumbersome and time consuming. In order...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B15/00B21B19/02B21B19/04B21B45/00B21C9/00B21C1/22B21C5/00B21D3/00B23P23/06C21D1/28C21D1/30C21D1/74C21D9/08C23C22/07C23G1/08C23G3/04
CPCB23P23/06B21B15/0007B21B45/004B21B19/04B21B19/02B21C5/003B21C9/005B21C1/22B21D3/00C23G1/081C23G3/04C21D1/30C21D9/08C21D1/28C21D1/74C23C22/07
Inventor 程锡铭
Owner ZHANGJIAGANG BONDED ZONE YAXIN PRECISION PIPE MAKING