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Predictive maintenance method and system and storage medium

A predictive and diagnostic algorithm technology, applied in the direction of forecasting, instrumentation, electrical digital data processing, etc., can solve problems such as handover, difficult to use in automobile factories, and inability to predict maintenance of workshop or factory-level equipment, so as to reduce complexity and cost , The effect of lowering the threshold of knowledge

Pending Publication Date: 2021-11-02
SIEMENS FACTORY AUTOMATION ENG
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the automotive industry, due to the large number of equipment suppliers and types, and the variety of production processes and links, the knowledge requirements for automation equipment and maintenance personnel are higher. Therefore, traditional predictive maintenance systems cannot quickly perform predictive maintenance on workshop or factory-level equipment. Predictive diagnosis of fault types requires significant R&D and experimental costs
[0003] In addition, even if predictive maintenance analysis of equipment can be performed based on cutting-edge IT and IoT technologies, the results are difficult to use in actual automotive factories because these results depend on different equipment mechanical characteristic data and production processes on site, Such as different equipment structures, different flexible production loads and different station processes, etc.
These complex problems make the predictive maintenance business largely rely on professional data experts and vibration experts or domain-specific technical experts, and the reusability of core algorithms is limited due to the complexity of data samples
[0004] In short, the important issues to promote predictive maintenance in the whole plant include: Question 1: How to understand the data of different workstations and equipment with low knowledge threshold
Question 2: How to promote the basic analysis of the key equipment of the whole plant at low cost
Question 3: How to smoothly hand over predictive maintenance to field workers with low technical threshold

Method used

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  • Predictive maintenance method and system and storage medium

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Embodiment Construction

[0039] In the embodiment of the present invention, considering that the research and development departments of some IT companies and automobile companies are currently researching specific equipment in the field of predictive maintenance, there may be two types: 1) the data platform provides an algorithm flow engine (library), such as IBM and TangentWorks (https: / / www.tangent.works / ). These data platforms provide advanced artificial intelligence algorithms and are suitable for use by data experts. But its barriers to entry for technicians and workers in the auto industry are high. If the results are integrated into field applications through data experts, higher initial investment and later system maintenance costs are required. 2) Predictive maintenance for special equipment, such as predictive maintenance services for ABB motors and generators. If the ideal in the future is to perform predictive maintenance on the key equipment of the whole plant, this kind of targeted spe...

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PUM

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Abstract

The embodiment of the invention discloses a predictive maintenance method and system and a storage medium. The method comprises the steps of: receiving configuration information of a target monitoring assembly by a user through a station management man-machine interaction interface, wherein the configuration information comprises stations, assembly names, data acquisition schemes and protocols and acquired data characteristic variables; based on the configuration information, respectively collecting data of the at least one target monitoring component, and performing unified management on the collected data; and when the configuration information further comprises a fault alarm threshold and a fault code for a data characteristic variable, monitoring the data of the target monitoring component collected in real time based on the fault alarm threshold, and when it is continuously monitored that the data of one data characteristic variable reaches the corresponding fault alarm threshold within a set time, sending out a fault alarm and providing corresponding fault information according to the fault code. According to the technical scheme in the embodiment of the invention, predictive maintenance with a low knowledge threshold can be realized.

Description

technical field [0001] The invention relates to the field of automobile industry, in particular to a predictive maintenance method, system and computer-readable storage medium. Background technique [0002] In the automotive industry, due to the large number of equipment suppliers and types, and the variety of production processes and links, the knowledge requirements for automation equipment and maintenance personnel are higher. Therefore, traditional predictive maintenance systems cannot quickly perform predictive maintenance on workshop or factory-level equipment. Predictive diagnosis of fault types requires significant R&D and experimental costs. [0003] Furthermore, even if predictive maintenance analysis of equipment is possible based on cutting-edge IT and IoT technologies, the results are difficult to use in actual automotive factories because the results depend on different equipment mechanical characteristic data and production processes on site, Such as differen...

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Application Information

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IPC IPC(8): G06Q10/04G06Q10/00G06F3/0482G06F16/2458G08B21/18
CPCG06Q10/04G06Q10/20G06F3/0482G06F16/2465G06F16/2477G08B21/182
Inventor 田德钰于禾周文晶张海涛张见平李虎张宇乐宋振国
Owner SIEMENS FACTORY AUTOMATION ENG