Check patentability & draft patents in minutes with Patsnap Eureka AI!

Winding slot hole processing die set during motor stator core forming process

A molding process, motor stator technology, applied in the field of motor iron core manufacturing, can solve the problems of low production efficiency, low production cost, high production cost, etc.

Active Publication Date: 2022-03-01
NINGBO ZHENYU TECH
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The motor stator core includes winding slots, and the winding slots are not formed in one step during the forming process. It is necessary to process several winding slot holes uniformly distributed along the circumference on the iron core, and then punch the inner hole of the stator. Make a number of winding slots into winding slots with notches. In this process, the currently commonly used molds for processing the winding slots are several punches with the same outer profile as the inner profile of the winding slots. After cutting, several winding slots are formed. The disadvantage of this mold is that it can only process winding slots of one size and specification, that is, each piece of the stator core monolithic structure obtained after stator blanking is In the same way, after lamination, it is the most common straight alveolar core
[0003] With the continuous development of the motor iron core manufacturing technology, the copper wire consumed by the winding slot of the straight tooth slot iron core under the same slot full rate condition is longer, and the production cost is higher. Therefore, as disclosed in the patent publication number CN 101523696A A disclosed laminated iron core came into being. This iron core has winding slots of various specifications. After stacking, multiple sets of steps are formed at the winding slots. The stator core of this structure has been verified by practice. Fewer copper wires are required for the same slot fullness rate, and the production cost is lower. However, the problem that follows is that due to the diversification of the specifications of the winding slots, the conventional winding slot hole processing molds are no longer suitable for this iron. Core, it is easy to think of setting up multiple sets of molds to process winding slots of various specifications, which is currently difficult to be adopted in terms of the design cost of the mold and the action space of the mold. , the patent disclosed by the patent publication number CN101523696A adopts the method of constantly changing the position of the mold group to make the concave-convex die stamp out winding slots of different sizes, but its manufacturing process has certain limitations, and it is only applicable to the separated stator iron core, that is, only one stator core block with continuously changing width of the winding groove can be processed. If the entire stator core needs to be processed, it is necessary to adjust the position of the concave and convex dies one by one to process multiple stator iron cores. The single core block, the single stator core block is wound and then spliced, the production efficiency is low, and the outer circle size of the stator core is prone to deviation after splicing multiple stator core single blocks

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Winding slot hole processing die set during motor stator core forming process
  • Winding slot hole processing die set during motor stator core forming process
  • Winding slot hole processing die set during motor stator core forming process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Example 1: The winding slot processing die set in the process of forming the stator core of the motor, the structure is as follows figure 1 and figure 2 As shown, it includes punching a slot die 10, punching b slot die 20 and punching c slot die 30 arranged in sequence on the strip traveling direction, and punching a slot die 10 includes several punches evenly arranged along the circumference. A slot hole punch 101, punch b slot hole die 20 includes some punch b slot hole punches 201 evenly arranged along the circumference; Slot hole punch 101 and several b slot hole punches 201 successively punch the same area on the strip, and obtain a number of a slots and a number of b slots, a number of a slots and a number of b slots uniformly arranged along the same circumference on the strip The holes one by one are distributed axially symmetrically and the symmetry axes of each pair of slots a and b slots pass through the center of the circle in which they are arranged; by ro...

Embodiment 2

[0032] Embodiment 2: the present invention is the most important link in the manufacture of multi-group step winding slot motor stator cores, that is, it is finally used to manufacture structures such as Figure 4 The stator core shown, Figure 5 for Figure 4 Sectional view of the internal structure along the M-M direction.

[0033] It can be seen from the above two figures that the stator core manufactured in this embodiment is composed of 15 stator core monoliths stacked together, and the number of winding slots is 6. Among the 15 stator core monoliths, there are There are three stator core monoliths with different winding slot widths. The stator core monolithic body with the narrowest winding slot width is marked as O. There are 7 pieces, located in the middle of the entire stator core, and the winding slot width is the largest. The second narrowest stator core monolith is labeled P, and there are 4 pieces, two of which are located on the outer side of the stator core mo...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a wire winding slot hole processing die set in the forming process of a motor stator core, which comprises a punching slot die, a b slot punching die and a c slot punching die which are sequentially arranged in the direction of strip material travel , the die for punching a slot includes several punches for punching a slot evenly arranged along the circumference, the die for punching b slot includes several punches for punching b slot evenly arranged along the circumference; several punches for punching a slot and several punches for punching b slot can be used Rotating along its arrangement center, several punches for punching a slots and punches for punching b slots successively punch the same area on the strip, and a number of a slots and a number of b slots evenly arranged along the same circumference are obtained on the strip, A number of a slots and a number of b slots cooperate one by one to form an axisymmetric distribution. The present invention can process a plurality of winding slots at one time through the cooperation of three punching hole dies, and can realize the processing of winding slots of various specifications by adjusting the rotation angle of two of the punching hole dies.

Description

technical field [0001] The invention relates to the technical field of motor iron core manufacturing, in particular to a die set for processing winding slot holes in the forming process of a motor stator iron core. Background technique [0002] The motor stator core includes winding slots, and the winding slots are not formed in one step during the forming process. It is necessary to process several winding slot holes uniformly distributed along the circumference on the iron core, and then punch the inner hole of the stator. Make a number of winding slots into winding slots with notches. In this process, the currently commonly used molds for processing the winding slots are several punches with the same outer profile as the inner profile of the winding slots. After cutting, several winding slots are formed. The disadvantage of this mold is that it can only process winding slots of one size and specification, that is, each piece of the stator core monolithic structure obtaine...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H02K15/02B21D28/26B21D28/34
CPCH02K15/026B21D28/265B21D28/34
Inventor 项文华王云龙洪培杰张献华
Owner NINGBO ZHENYU TECH
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More