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Cutter wear state evaluation method based on optimal characteristics and lion group optimization SVM (Support Vector Machine)

A tool wear and state evaluation technology, applied in the direction of manufacturing tools, metal processing machinery parts, measuring/indicating equipment, etc., can solve the problems of increased tool cost, decreased workpiece quality, and single feature value extraction, so as to improve production efficiency, The effect of small redundancy, improving evaluation speed and stability

Pending Publication Date: 2022-03-29
江苏洵谷智能科技有限公司
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Problems solved by technology

However, changing the tool according to the empirical life will inevitably bring about two problems: premature tool replacement will increase the cost of tool use; failure to replace the blunt tool in time will cause the quality of the workpiece to decline
However, most of these evaluation methods focus on the optimization of various classifiers by various optimization algorithms, and the research on feature value extraction and selection is single, but signal feature extraction and optimization selection are to achieve fast and effective tool wear status analysis. classification key

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  • Cutter wear state evaluation method based on optimal characteristics and lion group optimization SVM (Support Vector Machine)
  • Cutter wear state evaluation method based on optimal characteristics and lion group optimization SVM (Support Vector Machine)
  • Cutter wear state evaluation method based on optimal characteristics and lion group optimization SVM (Support Vector Machine)

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Embodiment Construction

[0041] Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings:

[0042] A method for evaluating the state of tool wear based on optimal features and lion group optimization SVM, comprising the following steps:

[0043] S1. Data preprocessing: Data preprocessing is performed on the CNC machine tool experience data set. The CNC machine tool experience data set includes sensor data and tool wear data of 7 channels. The sensor data of the 7 channels are in the x, y, and z directions respectively. Cutting force, vibration and acoustic emission signals in x, y, z directions;

[0044] S1.1, quantile outlier detection: first arrange all the values ​​from small to large, and then divide them into 4 parts, and then set the upper quartile Q1, median Q2 and lower quartile Q3 in sequence, then Interquartile range IQR=Q3-Q1, then the basis for judging the abnormal value is the value greater than Q1+1.5×IRQ or less than Q3...

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Abstract

The invention relates to a tool wear state evaluation method based on optimal characteristics and lion group optimization SVM. The method comprises the following steps: S1, data preprocessing; s2, feature extraction; s3, performing feature filtering to obtain an optimal feature subset with the highest correlation and the minimum redundancy; s4, constructing a tool wear evaluation model; and S5, evaluating the wear state of the cutter. The feature subset obtained through the method is higher in relevancy and minimum in redundancy, the SVM classifier optimized through the lion group algorithm is low in time complexity, higher in optimization capacity, faster in iteration and lower in classification error rate, the recognition rate reaches 97.125%, the tool wear state evaluation speed and stability can be improved, the production efficiency is improved, and the production cost is reduced.

Description

technical field [0001] The present invention relates to a technology in the technical field of mechanical processing, in particular to a tool wear state evaluation method based on optimal features and lion group optimization SVM. Background technique [0002] The modern manufacturing industry is gradually developing towards intelligence, and it is particularly important to perceive the performance status of the main components of CNC machine tools during the processing process. Therefore, the evaluation of tool wear status is very important in the machining process. Studies have shown that the downtime of CNC machine tools caused by tool failure accounts for about 20% of the total downtime. The interruption of the processing process may cause the scrapping of the workpiece, or even the paralysis of the entire production system, affecting production efficiency. [0003] Traditional tool replacement is mostly based on the analysis of tool experience life, and the used tool wi...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23Q17/09
CPCB23Q17/0957
Inventor 高鹲李永侠王佳晖郇战周靖诺孟博
Owner 江苏洵谷智能科技有限公司
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