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Stepped spiral baffle plate air preheater

A technology of spiral baffles and air preheaters, applied to indirect heat exchangers, heat exchanger types, heat exchanger shells, etc., can solve the problems of large pressure drop on the shell side, high cost, and difficult assembly, and achieve Effect of improving service life and reducing vibration

Pending Publication Date: 2022-04-22
DORIGHT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing problems of the bow-shaped baffle preheater in use are: large pressure drop on the shell side, insufficient heat transfer in the "dead zone" of air flow, easy leakage and side flow, and vibration caused by the transverse impact of air flow on the tube bundle , thus shortening the life of the preheater and other disadvantages
The spiral baffle preheater that has appeared in the past ten years is to divide a spiral into four sectors connected end to end. has not been widely promoted

Method used

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  • Stepped spiral baffle plate air preheater

Examples

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Effect test

Embodiment Construction

[0020] Step-type spiral baffle air preheater, including: shell 1, central tube 2, baffle III3, baffle II4, upper tube plate 5, baffle I6, baffle IV9, lower tube plate I8 , Lower tube plate II 9, heat exchange tube 10.

[0021] The specific implementation process:

[0022] 1. Manufacture of baffles: the projected area of ​​each baffle is greater than 1 / 4 projected area of ​​the inner diameter of shell 1, and the quantity is according to the design requirements;

[0023] 2. The center tube is made: the diameter of the center tube 2 is larger than the diameter of the heat exchange tube, and the length is from the lower tube plate I8 to the first baffle plate I6 at the cold air inlet A. The center tube 2 is opened according to the size and position given by the design For the tuyere, seal the top outlet with a blocking plate;

[0024] 3. Tube plate processing: the diameter of the opening in the middle of the lower tube plate Ⅰ8 is slightly larger than the outer diameter of the c...

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Abstract

The invention discloses a stepped spiral baffle plate air preheater, and provides the stepped spiral baffle plate air preheater by improving the distribution of baffle plates of the preheater, which not only overcomes the problems of arch-shaped baffle plates, but also can achieve the heat exchange effect of the spiral baffle plates. The heat exchanger comprises a shell 1, a central tube 2, a baffle plate III 3, a baffle plate II 4, an upper tube plate 5, a baffle plate I 6, a baffle plate IV 7, a lower tube plate I 8, a lower tube plate II 9 and a heat exchange tube 10. The stepped spiral baffle plates of the air preheater have no dead zone of air flow, and the problems that the spiral baffle plates are difficult to process, high in manufacturing cost, long in manufacturing period, difficult to assemble and the like are solved.

Description

technical field [0001] The invention relates to a vertical shell-and-tube air preheater (hereinafter referred to as the preheater). Background technique [0002] For many years, the air preheater used in the carbon black industry is to heat the air through the carbon black tail gas produced in the reaction process through heat exchange and then return it to the reaction furnace for combustion, so as to achieve the purpose of energy saving. The existing problems of the bow-shaped baffle preheater in use are: large pressure drop on the shell side, insufficient heat exchange in the "dead zone" of air flow, easy leakage and side flow, and vibration caused by the transverse impact of air flow on the tube bundle , thus shortening the life of the preheater and other shortcomings. The spiral baffle preheater that has appeared in the past ten years is to divide a spiral into four fan-shaped end-to-end segments. However, due to the difficulty in manufacturing, processing and assembli...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F28D7/16F28F9/18F28F9/24F28F9/26
CPCF28D7/16F28F9/24F28F9/18F28F9/26
Inventor 刘汝刚吕宏霞张龙龙
Owner DORIGHT
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