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Detachable needling structure, flat needling module and special-shaped needling machine

A technology of acupuncture and needle board, which is applied in the direction of acupuncture machines, textiles, papermaking, non-woven fabrics, etc., which can solve the problems of poor product quality reproducibility, inconvenient installation and disassembly, and low acupuncture efficiency, so as to meet the needs of mass industrial production, Easy disassembly and replacement, avoiding the effect of manual participation

Active Publication Date: 2022-05-13
宜兴市氿元昊新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Needle-punched three-dimensional fabrics are divided into plane needle-punched prefabricated parts and needle-punched special-shaped components according to their structure. The existing plane needle-punched technology has been generally mechanized, but the needle board and the needle board beam are usually connected by bolts, which is inconvenient to install and disassemble. Flat-plate acupuncture needle boards are long and heavy. During use, the needle boards are unevenly stressed, unstable, and easily deformed. There is a constant and uncontrollable air pressure, which does not meet the molding requirements of complex processes; and the existing positioning methods either adopt manual positioning, which is not accurate enough and the efficiency is not high; or requires guide rod positioning, which is complicated to operate and low in efficiency, which is not conducive to mass production.
[0003] For special-shaped components, such as rotary prefabricated parts, flat needle punching technology can only be applied to the cylinder part, and it is difficult to apply large needle board forming to the closed end, because the needle punching of large needle boards is circumferentially distributed. The needle-punching trajectory will lead to the breakage of the end; therefore, in the prior art, the end part can only be formed by hand-punching or robotic needle-punching, and then combined with the large-scale needle plate to form the cylinder part for step-by-step production
The needle punching efficiency of manual needle punching or mechanical needle punching is low, and when needle punching at high speed, it is easy to form debris and affect the fabric forming; among them, it is even more unfavorable that it is difficult for the operator to strictly control the needle punching of each layer Strength and uniformity, resulting in unstable internal quality and poor product quality reproducibility

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Detachable needling structure, flat needling module and special-shaped needling machine
  • Detachable needling structure, flat needling module and special-shaped needling machine
  • Detachable needling structure, flat needling module and special-shaped needling machine

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Embodiment Construction

[0068] In order to more clearly understand the above objects, features and advantages of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the features in the embodiments of the present application may be combined with each other.

[0069] In the following description, many specific details are set forth in order to fully understand the embodiments of the present invention, and the described implementations are only part of the implementations of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the embodiments of the present invention.

[0070]The "acupuncture strength" in this paper refers to the impact l...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention provides a detachable needling structure which comprises a needle beam and a needle plate with needles, and is characterized in that an electromagnetic device is arranged in the needle beam, when the electromagnetic device is in a power-on state, the needle beam and the needle plate are electromagnetically attracted, and a position controller is installed on one side wall of the needle beam to clamp and position the needle plate; wherein the sum of the wall thickness of the needle beam and the wall thickness of the needle plate is matched with the height of the open slot of the position controller. An electromagnetic device capable of adjusting the magnetizing quantity is preset in the needle beam, so that constant time and constant control is realized, and the actual requirements of complex working conditions are met; and the position controller is arranged, so that quick and accurate positioning can be realized, manual participation is avoided, particularly, the needle plate is clamped, one-key opening and closing are realized, the disassembly and replacement are convenient, the production efficiency is remarkably improved, and the requirements of batch industrial production are met.

Description

technical field [0001] The invention relates to the field of acupuncture technology, in particular to a detachable acupuncture, a flat acupuncture module, and a special-shaped acupuncture machine. Background technique [0002] Needle-punched three-dimensional fabrics are divided into plane needle-punched prefabricated parts and needle-punched special-shaped components according to their structure. The existing plane needle-punched technology has been generally mechanized, but the needle board and the needle board beam are usually connected by bolts, which is inconvenient to install and disassemble. Flat-plate acupuncture needle boards are long and heavy. During use, the needle boards are unevenly stressed, unstable, and easily deformed. There is a constant and uncontrollable air pressure, which does not meet the molding requirements of complex processes; and the existing positioning methods either adopt manual positioning, which is not accurate enough and the efficiency is n...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H18/02
CPCD04H18/02Y02A50/30
Inventor 张焱
Owner 宜兴市氿元昊新材料科技有限公司
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