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Manufacturing process of silica gel slow-rebound sponge

A slow-rebound sponge and production process technology, applied in the production process of silicone slow-rebound sponge, in the field of sponge production, and can solve the problems of slowing down the resilience of silicone sponge, slowing down the rebound time of silicone sponge, and the inability of silicone sponge to pass the production process. , to achieve the effect of slowing down the overall resilience and wide practicability

Pending Publication Date: 2022-05-24
卢玉华
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] There are many preparation methods about silica gel sponge in the prior art. The commonly used method belongs to vulcanization and foaming. In this method, a foaming agent is added to the silicone rubber compound, and then heated and vulcanized under pressure to make the rubber foam. The silicone sponge is obtained, and the overall rebound of the silicone sponge is faster after being pressed on the surface, so that the silicone sponge cannot pass the new manufacturing process, slowing down the overall rebound time of the silicone sponge, thereby overcoming the deficiencies in the prior art. Vinyl, hydrogen-containing silicone oil and white carbon black are added inside, which can effectively slow down the overall resilience of the silicone sponge

Method used

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  • Manufacturing process of silica gel slow-rebound sponge

Examples

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Effect test

Embodiment 1

[0025] This embodiment provides a manufacturing process of a silica gel slow-rebound sponge. According to the formula percentage, the manufacturing process of the silica gel slow-rebound sponge includes 50-75 parts of foaming resin, 10-15 parts of foaming aid, and adhesive. 5-10 parts of resin, 10-20 parts of vulcanizing agent, 15-20 parts of vinyl, 5-10 parts of hydrogen-containing silicone oil and 5-10 parts of silica;

[0026] Preferably, in terms of formula percentage, the manufacturing process of the silicone slow-rebound sponge includes 57 parts of foaming resin, 12 parts of foaming aid, 7 parts of binder resin, 17 parts of vulcanizing agent, 18 parts of vinyl, and hydrogen-containing silicone oil. 6 parts and 8 parts silica.

Embodiment 2

[0028] The present embodiment provides a manufacturing process of a silicone slow-rebound sponge, and the specific steps are as follows:

[0029] (1) Mixing and stirring: the foaming resin and the foaming aid are stirred by the stirring equipment, the stirring time is 50-80min, and the binder resin is added during the stirring process;

[0030] (2) Pretreatment of raw materials: sieve vinyl, hydrogen-containing silicone oil and white carbon black in sequence with sieving equipment, and sieve 1-3 times;

[0031] (3) Secondary stirring: add the treated mixture in step (1) to the inside of the reactor, adjust the temperature of the reactor to 50-80°C, add the binder resin to the inside of the reactor, stir, and stir The time is 20-40min. After stirring, add vinyl, hydrogen-containing silicone oil and white carbon black in turn, and stir again after adding. The stirring time is 60-80min;

[0032] (4) Vulcanization: add the stirred mixture processed in step (3) to the inside of th...

Embodiment 3

[0041] Firstly, the foaming resin and foaming aid are stirred by a stirring device, and the stirring time is 50 minutes, and the binder resin is added during the stirring process, and the vinyl, hydrogen-containing silicone oil and white carbon black are sequentially screened by a screening device. sieve once, add the treated mixture to the interior of the reaction kettle, adjust the temperature of the reaction kettle to 50 ° C, add the binder resin to the interior of the reaction kettle and stir, the stirring time is 20min, and add in turn after stirring Vinyl, hydrogen-containing silicone oil and white carbon black are added and stirred again. The stirring time is 60 minutes. The treated stirring mixture is added to the inside of the mold, and a vulcanizing agent is added to the inside of the mold. The mixture is briefly cured inside the mold. The curing time is For 15 minutes, the mold was placed inside the oven, the oven temperature was 180°C, and the baking time was 5 minu...

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Abstract

The invention provides a production process of silica gel slow-rebound sponge, which comprises the following steps: stirring foaming resin and a foaming aid through stirring equipment for 50-80 minutes, adding adhesive resin in the stirring process, and screening vinyl, hydrogen-containing silicone oil and white carbon black by using screening equipment for 1-3 times, so as to obtain the silica gel slow-rebound sponge. Adding the treated mixture into a reaction kettle, adding adhesive resin into the reaction kettle, stirring, and taking 57 parts of foaming resin, 12 parts of a foaming promoter, 7 parts of adhesive resin, 17 parts of a vulcanizing agent, 18 parts of vinyl, 6 parts of hydrogen-containing silicone oil and 8 parts of white carbon black as raw materials; through a series of process steps of mixing and stirring, raw material pretreatment, secondary stirring and vulcanization, secondary vulcanization, molding and cooling and the like, the silica gel sponge can be prepared, foaming resin and a foaming auxiliary agent are stirred through stirring equipment, vinyl, hydrogen-containing silicone oil and white carbon black are added into the silica gel sponge, and the silica gel sponge is prepared. The overall rebound resilience of the silica gel sponge can be effectively relieved.

Description

technical field [0001] The invention relates to the technical field of sponge making, and in particular, the invention relates to the technical field of a manufacturing process of a silica gel slow-rebound sponge. [0002] technical background [0003] Sponges are foamed from natural latex raw materials. Sponges are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made of sponge animals. Most natural sponges are used for body cleaning or painting. In addition, There are also three types of synthetic sponges made of other materials, namely low-density polyether, polyvinyl alcohol and polyester, which are widely used in life; [0004] Adding silicone rubber inside the sponge can make silicone sponge. Silicone sponge is a kind of highly active adsorption material. It is an amorphous substance with good resilience, high strength and high temperature resistance. In the home industry, it is necessary to slow down the overall res...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08J9/00C08L101/00C08L83/05C08K7/26B29C44/02B29C44/34
CPCC08J9/0061C08J9/0066B29C44/02B29C44/3442C08J2300/00C08J2483/05
Inventor 卢玉华
Owner 卢玉华