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Process for production of polycarbonate

A technology of polycarbonate and a manufacturing method, which is applied to the manufacturing field of polycarbonate and can solve the problem that the improvement of heat resistance cannot be said to be sufficient.

Inactive Publication Date: 2005-03-02
IDEMITSU KOSAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the improvement of its heat resistance cannot be said to be sufficient

Method used

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  • Process for production of polycarbonate
  • Process for production of polycarbonate
  • Process for production of polycarbonate

Examples

Experimental program
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manufacture example

[0040] [Manufacture of polycarbonate oligomer]

[0041] Bisphenol A was dissolved in a 5.6 mass % sodium hydroxide aqueous solution so that the bisphenol A concentration became 13.5 mass %, and the bisphenol A sodium hydroxide aqueous solution was prepared.

[0042] The aqueous sodium hydroxide solution of bisphenol A was supplied to a tubular reactor with an inner diameter of 6 mm and a tube length of 30 m at a flow rate of 41 l / hour, dichloromethane at a flow rate of 17 l / hour, and phosgene at a flow rate of 4.0 kg / hour. middle. The tubular reactor has a jacket part, and cooling water is passed through the jacket part to keep the temperature of the reaction solution below 40°C.

[0043] The reaction solution from the tubular reactor is continuously introduced into a trough reactor with a clapboard with an inner volume of 40 liters with a retreating wing, and then adding bisphenol A sodium hydroxide aqueous solution 2.8l / hr, 25 mass % sodium hydroxide aqueous solution 0.07 ...

Embodiment 1

[0050] The dichloromethane solution A48 l / hr of the above polycarbonate, 0.73 l / hr of a methylene chloride solution containing 2.0% by mass of the phenyl chloroformate (a) described in Table 1, and 0.07 equivalent of an aqueous sodium hydroxide solution 8.0 l / hr was continuously mixed with a pipeline mixer, and the mixed solution was passed through a pipe with an inner diameter of 40 mm and a length of 8 m, and then the aqueous phase was removed with a centrifugal extractor to continuously obtain a dichloromethane solution of polycarbonate. In this case, the amount of phenyl chloroformate was 1.4 times mole of the polycarbonate terminal phenolic hydroxyl group.

[0051] The dichloromethane solution of polycarbonate thus obtained was washed with 0.2 N hydrochloric acid of 15% by volume relative to the dichloromethane solution of polycarbonate, and then washed with 15% by volume of dichloromethane solution of polycarbonate Wash with pure water, and make the conductivity after wa...

Embodiment 2

[0054] In Example 1, polycarbonate chips were obtained in the same manner except that the phenyl chloroformate (b) described in Table 1 was used instead of the phenyl chloroformate (a). Table 2 shows properties of the obtained polycarbonate chips.

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Abstract

A process for production of polycarbonate improved in heat resistance, characterized by removing an aqueous phase from a polymerization fluid obtained by interfacial polymerization of a raw material comprising phosgene and a dihydric phenol as the main components and then adding a specified amount of an aryl chloroformate having a phosgene content of 150 ppm or below to the resulting organic phase to convert the terminal phenolic hydroxyl groups into aryl carbonate groups.

Description

technical field [0001] The present invention relates to a method for producing polycarbonate, and more specifically, to a method for producing polycarbonate with improved heat resistance. Background technique [0002] Polycarbonate resins have excellent mechanical strength (especially impact resistance), heat resistance, and electrical properties, and are widely used as engineering plastics in various fields such as the fields of electric and electronic devices and the field of automobiles. However, for applications such as thin sheets and high-temperature and high-speed injection molded products, there are some fields that require better heat resistance. So far, in order to improve the heat resistance of polycarbonate, make the phenolic hydroxyl group in polycarbonate and aryl chloroformate reaction, the method that reduces the residual amount of phenolic hydroxyl group is known (patent open clear 58- Bulletin No. 84822). However, the improvement o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08G64/24
CPCC08G64/24
Inventor 石川康弘安田俊之
Owner IDEMITSU KOSAN CO LTD