Heat melting butt joint welder for plastic pipe

A hot-melt butt joint and plastic pipe technology, which is applied in the field of plastic pipe hot-melt butt welders, can solve the problems of inaccurate temperature control of the heating plate, poor welding quality and stability, and low degree of automation, and achieve stable and reliable welding quality. Welding cycle, the effect of reducing labor intensity

Active Publication Date: 2005-03-02
ZHEJIANG ZHONGYUAN FENGYE PIPES +2
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  • Abstract
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AI Technical Summary

Problems solved by technology

[0002] The existing plastic pipe hot-melt butt welding machine has a low degree of automation. The clamping of the plastic pipe, the insertion and removal of the milling cutter and the heating plate must be done manually, and the pipe end cutting adopts a disc milling cutter, which is cumbersome to use. And at present, the maximum diameter of welded plastic pipes can only be 800mm
Due to the complexity of the welding process of plastic pipes, whether the three parameters of the process temperature, pressure, and time are accurately controlled during the welding process will directly affect the quality of the welding. Manual control inevitably produces deviations, and the quality of joints welded by different operators It will also be different, and there is no good method for non-destructive testing of joint quality at present. Therefore, automation of the welding process, real-time monitoring of process parameters and stability of welding quality have become particularly important. However, due to the existing small-scale plastic The welding process of the pipe hot-melt butt welding machine is all manually controlled, and the parameters such as heating plate temperature and welding pressure are not controlled accurately, resulting in poor welding quality and stability

Method used

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  • Heat melting butt joint welder for plastic pipe
  • Heat melting butt joint welder for plastic pipe
  • Heat melting butt joint welder for plastic pipe

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Embodiment Construction

[0021] The present invention mainly comprises the frame that is made of upper frame 1 and lower frame 2 with controller 3, the clamping device placed on the frame, cutting device 24, heating device.

[0022] The clamping device includes a fixed clamping group 5 and a moving clamping group 6 . The fixed clamping group 5 consists of a fixed clamp 11 placed between the upper frame 1 and the lower frame 2, a movable clamp 12 connected with the fixed clamp 11 with a movable oil cylinder 13, and a movable clamp 12 with a clamping oil cylinder 10 placed at the bottom of the fixed clamp 11. Clamping hooks 9 etc. constitute; the mobile clamping group 6 consists of mobile cylinders 8 respectively placed on the upper frame 1 and the lower frame 2, fixed clamps 11 placed between the mobile cylinders 8, connected with the fixed clamps 11 and movable The movable clip 12 of the oil cylinder 13 is placed in the clamping hook 9 etc. of the fixed clip 11 bottom band clamping the oil cylinder 10...

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Abstract

The present invention relates to heat melting butt jointing welder for plastic pipe and belongs to the field of plastic pipe welding apparatus making technology. The heat melting butt jointing welder includes mainly frame comprising upper frame with controller, lower frame, etc.; clamping mechanism comprising fixed clamps, movable clamps, etc.; cutting mechanism comprising sliding track with turning cylinder, sliding seat with translation cylinder, cutting motor with reducing box, cutting board with lathe tool, etc.; and heating mechanism comprising upper sliding seat, lower sliding seat, heating board sliding body, heating board holder with heating board, etc. The present invention has reasonable design and compact integral structure, and may be used in completing clamping, cutting, heating and butt jointing of different kinds of plastic pipes, especially plastic pipes of caliber as great as 800-2000 mm.

Description

technical field [0001] The invention relates to a plastic pipe hot-melt butt welding machine, which belongs to the technical field of manufacturing plastic pipe welding equipment. Background technique [0002] The existing plastic pipe hot-melt butt welding machine has a low degree of automation. The clamping of the plastic pipe, the insertion and removal of the milling cutter and the heating plate must be done manually, and the pipe end cutting adopts a disc milling cutter, which is cumbersome to use. And the maximum diameter of welded plastic pipes can only be 800mm at present. Due to the complexity of the welding process of plastic pipes, whether the three parameters of the process temperature, pressure, and time are accurately controlled during the welding process will directly affect the quality of the welding. Manual control inevitably produces deviations, and the quality of joints welded by different operators It will also be different, and ther...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C65/02
Inventor 张文龙朱世民吕仲法杜建伟张树峰吴昶傅铖
Owner ZHEJIANG ZHONGYUAN FENGYE PIPES
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