Process for preparing aripiprazole
一种阿立哌唑、哌嗪的技术,应用在制备阿立哌唑领域,能够解决DMF回收困难等问题
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Embodiment 1
[0027] Embodiment 1: the preparation of crude aripiprazole
[0028] BBQ (10 Kg), DCP-HCl (9.85 Kg) and potassium carbonate (9.3 Kg) were mixed with acetonitrile (80 L) in a jacketed reactor equipped with a mechanical stirrer and reflux condenser to form a reaction mixture. The reaction mixture was heated to reflux for two hours until the reaction was complete (less than 2% BBQ in the reaction mixture when measured by HPLC). 50 L of acetonitrile was distilled off from the reaction mixture and the reaction was cooled to 70°C. 50 L of water was added to the reaction mixture and the reaction mixture was stirred for half an hour. The reaction mixture was cooled to 40°C and stirred overnight at this temperature. A precipitate formed and was collected by filtration, washed with water. 50 L of water was added to the washed precipitate and stirred for half an hour. The precipitate was collected again by filtration and washed with water. 18 Kg of wet crude aripiprazole was obtained...
Embodiment 2
[0029] Embodiment 2: the preparation of crude aripiprazole
[0030] BBQ (1 Kg), DCP-HCl (986 g) and potassium carbonate (927 g) were mixed with acetonitrile (6 L) in a jacketed reactor equipped with a mechanical stirrer and reflux condenser to form a reaction mixture. The reaction mixture was heated to reflux for three hours until the reaction was complete (less than 1% BBQ in the reaction mixture when measured by HPLC). 3 L of acetonitrile was distilled off from the reaction mixture and the reaction was cooled to 70°C. 5 L of water was added to the reaction mixture and the reaction mixture was stirred for half an hour. The reaction mixture was cooled to 40°C and stirred overnight at this temperature. A precipitate formed and was collected by filtration, washed with water. 3.5 L of water was added to the washed precipitate and stirred for half an hour. The precipitate was collected again by filtration and washed with water. 1.8 Kg of wet crude aripiprazole was obtained (9...
Embodiment 3
[0031] Example 3: Preparation of Aripiprazole Using Sodium Lauryl Sulfate as Phase Transfer Catalyst
[0032] 7-(4-bromobutoxy)-3,4-dihydroquinolone (BBQ) (4g, 13.88mmol, 1 equivalent), 1-(2,3-dichlorophenyl)piperazine hydrochloride ( DCP) (3.95g, 17.17mmol, 1.2 equiv), Na 2 CO 3 (2.65g, 25mmol, 1.8eq), dodecyl sulfate, sodium salt (0.7g, 2.4mmol, 0.17eq) was suspended in acetonitrile (40ml). The mixture was heated to reflux for 4 hours. The volume of the suspension was reduced to about a quarter of said volume, poured into 70 ml of water and stirred for 15 minutes. The white precipitate formed was filtered and washed twice with water (50ml). Crude aripiprazole (6.4 g, 90% yield) was obtained.
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