Disk rotor and method of manufacture
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[0017]In one embodiment, a disk rotor having integral airfoils is disclosed. In another embodiment, a method of a manufacturing a disk rotor is disclosed, wherein the airfoils are integral and attached directly to the hub of the disk.
[0018]Referring now to FIG. 3, there is shown a rotor segment 100 of an exemplary embodiment of a disk rotor for use in a compressor or turbine application. The airfoils (i.e., blades) 102 are integral with the spokes 104. As shown in FIG. 3, the airfoil 102 and the spoke 104 form a single part, which can be welded to the hub 106. Each spoke is separated at the typical rim location to transmit airfoil load directly to the hub of the disk rotor.
[0019]As described above, current disk rotors comprise a solid rim surrounding a web and a disk hub. The airfoils are then mechanically joined, e.g., by bolting, to attachment slots hollowed out within the rim. The disk rotor as disclosed herein comprises no mechanical attachments between the individual parts. Par...
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