This invention belongs to the field of
steelmaking furnace maintenance technology, specifically relating to a rapid hot-state furnace
repair method for
converters using
thick plate trimmings as the
repair material. Under the specific high-temperature, multi-
slag hot environment after converter tapping, this invention utilizes
thick plate trimmings with specific specifications and optional pretreatment as the
structural framework. Residual high-temperature
liquid slag serves as a natural high-temperature binder and
heat transfer medium. Through precisely controlled feeding and furnace shaking, the two are driven to fully mix, impregnate, and spread. Finally, through a static thermal process, the mixture is sintered and solidified at the target furnace lining location, forming a
composite ceramic-
metal protective layer with interlocked microstructures, where the
metal trimmings are the reinforcing phase and the condensed
slag is the continuous binder phase. Furthermore, the resulting composite sintered layer exhibits superior
erosion resistance and spalling resistance compared to traditional
refractory material
layers, resulting in more durable and
safer furnace protection.