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Substrate treating system for depositing a metal gate on a high-k dielectric film and improving high-k dielectric film and metal gate interface

a high-k dielectric film and metal gate technology, applied in the direction of electrolysis components, vacuum evaporation coatings, coatings, etc., can solve the problems of faulty mosfet devices, affecting the yield of mosfets, and not being compatible with poly-si and most high-k dielectrics. , to achieve the effect of improving electron mobility, reducing vth shift, and improving electron mobility

Inactive Publication Date: 2009-07-16
CANON ANELVA CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0030]To improve the electron mobility and minimize Vth shift, the interface trap density must be lowered.
[0055]Integration of thermal annealing system and metal gate deposition system to a one wafer-handling platform improves the high-k dielectric film and metal gate interface properties and thereby improves electrical characteristics and device performance.

Problems solved by technology

First is that poly-Si is not compatible with most high-k dielectrics.
Impurity contamination is the biggest problem in any CVD (ALD or MOCVD) processes.
Any temperature non-uniformity results in non-uniform dielectric film and thereby causes faulty MOSFET devices or a lower yield (number of good MOSFETs) per wafer.
Thirdly, lower throughput, particularly with the ALD method, limits the economic viability.
Fourth, owing to the expensive precursors and lower utilization efficiency of precursors, CVD methods have a higher running cost.
This also limits the economic viability of CVD methods.
The thickness of this interface SiO2 also varies depending on the time exposed to the normal atmosphere causing reliability issues.
All these changes after being exposed to atmosphere cause a decrease of film quality and thereby the performance of end-product semiconductor devices is decreased.

Method used

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  • Substrate treating system for depositing a metal gate on  a high-k dielectric film and improving high-k dielectric film and metal gate interface
  • Substrate treating system for depositing a metal gate on  a high-k dielectric film and improving high-k dielectric film and metal gate interface
  • Substrate treating system for depositing a metal gate on  a high-k dielectric film and improving high-k dielectric film and metal gate interface

Examples

Experimental program
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Effect test

example 1

[0106]In FIG. 1, a thermal annealing module 1 and metal gate deposition module 2 are connected to a central wafer-handling platform 3, that is to say, a thermal annealing module 1 and metal gate deposition module 2 are integrated to a central wafer-handling platform 3.

[0107]A cross sectional view of the thermal annealing module 1 is shown in FIG. 6. Preferably, the thermal annealing module 1 is a rapid thermal annealing module. The thermal annealing module 1 such as RTP module, shown in FIG. 6, is comprised of a substrate holder 19, a wafer heating mechanism 20 heating a substrate 4 placed on the substrate holder 19, gas inlet 21, a gas outlet 22 and substrate in / out port 33 as shown in FIG. 6.

[0108]Typically, the heating mechanism 20 is an infrared (IR) heating process assisted by IR lamps. Usually, the thermal annealing module 1 such as RTP module can heat a substrate 4 to a temperature around 1000°C. within several seconds. During the substrate heating, substrate holder 19 may or...

example 2

[0121]FIG. 3 shows an example which is an extension of working example 1, wherein there is an additional high-k dielectric deposition module 10 attached to the central wafer handling platform 3 described in working example 1.

[0122]In the example shown in FIG. 3, a high-k dielectric deposition module 10 is connected to the central wafer-handling platform 3 in addition to the configuration shown in FIG. 2. That is to say, in FIG. 3, a thermal annealing module 1, metal gate deposition module 2, a cooling module 8, a high-k dielectric deposition module 10 and a wafer loading / unloading equipment-front-end module 13 are integrated to a central wafer-handling platform 3.

[0123]A cooling module 8 may be removed from the configuration shown in FIG. 3.

[0124]The high-k dielectric deposition technique can be any desired technique, for example PVD, CVD, MOCVD or ALD. The parameters such as deposition pressure, precursor gases, temperature etc., depend on the type of deposition technique and high-...

example 3

[0132]FIG. 4 shows a schematic diagram of the integrated system comprised of two angled-PVD modules 11 and 12, one thermal annealing module 1, a cooling module 8, a central wafer-handling platform 3, and a wafer loading / unloading equipment-front-end module 13.

[0133]The hardware configuration of both angled-PVD systems 11 and 12 are the same except the target materials fixed to each cathode. A cross sectional diagram of an example of an angled-PVD module which can be adopted in the substrate treating system of the present invention is shown in FIG. 5.

[0134]The angled-PVD module 11 and 12 is comprised of a chamber having a chamber wall 27, a vacuuming port 28 and a wafer in / out port 29. The substrate holder 17 is provided in the chamber as shown in FIG. 5.

[0135]The angled-PVD modules 11 and 12 employ off-axis sputtering technology where substrate 4 and target 14 surfaces are not parallel as in conventional PVD systems. Instead these two surfaces make an angle a (denoted by numeral 15)...

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Abstract

An apparatus to improve high-k dielectric film and metal gate interface in the fabrication of MOSFET by depositing a metal gate on a high-k dielectric comprising an annealing step annealing a substrate with high-k dielectric film deposited thereon in a thermal annealing module and a depositing step depositing a metal gate material on said annealed substrate in a metal gate deposition module, characterized that said annealing step and depositing step are carried out consecutively without a vacuum break.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application claims priority of Japanese Patent Application No. 2005-051340, filed in Japan on Feb. 25, 2005, and is a divisional application of U.S. patent application Ser. No. 11 / 347,256, filed Feb. 6, 2006, the entire contents of which are hereby incorporated by reference.FIELD OF THE INVENTION[0002]The present invention relates to a method for depositing a metal gate on a high-k dielectric film in the fabrication of metal-oxide-semiconductor field effect transistors (MOSFET). And, the present invention relates to a method for improving high-k dielectric film and metal gate interface in the fabrication of MOSFET. Also, the present invention relates to a substrate treating system, which is suitable to be used in said methods.BACKGROUND OF THE INVENTION[0003]The elementary device of most of the complex integrated circuits (IC) fabricated on semiconductor substrates is a metal-oxide-semiconductor (MOS) transistor. These transistors ar...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C23C16/54
CPCC23C14/5806H01L21/28185Y10T29/41H01L21/67207H01L29/517H01L21/31645H01L21/02181
Inventor SUNIL, WICKRAMANAYAKAKOSUDA, MOTOMUYAMADA, NAOKIKITANO, NAOMU
Owner CANON ANELVA CORP