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Rotary cutting tool including polycrystalline diamond material

a technology of diamond material and rotary cutting tool, which is applied in the direction of twist drills, manufacturing tools, transportation and packaging, etc., can solve the problems of drill reaches the end of their tool life early and the drill wear is generated, and achieves the effect of sufficient fracturing resistance of the pcd layer and stable cutting

Active Publication Date: 2017-04-20
MITSUBISHI MATERIALS CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention is about improving the resistance of a cutting edge in a cutting tool made of poly crystalline diamond (PCD) while preventing wear and tear on the carbide substrate. This cutting tool is designed to efficiently cut work materials such as carbon fiber reinforced plastic (CFRP) and composite materials, for long periods of stable cutting.

Problems solved by technology

For example, even if a drill made of hard cemented carbide is used in a case in which drilling is performed on a work material made of CFRP (carbon fiber-reinforced plastic) or a work material that is made of a composite material in which a plate made of titanium, aluminum, or an alloy of titanium and aluminum is laminated on CFRP, the wear of the drill is generated and the drill reaches the end of their tool life early.

Method used

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  • Rotary cutting tool including polycrystalline diamond material
  • Rotary cutting tool including polycrystalline diamond material
  • Rotary cutting tool including polycrystalline diamond material

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0049]In Example 1, double-edge twist drills, each of which includes cutting edges 5 including linear outer peripheral portions and formed at ridge portions of the rake faces 4 at a tip side of the tool body 1, were produced on the basis of the above-mentioned first embodiment. A plurality of the double-edge twist drills were produced to satisfy conditions where the thickness W3 (i.e., the thickness of the PCD layer 3 exposed to the first flank 6A) was 1 / 3, 1 / 2 or 1 times the width W7 (i.e., the width of the margin portion 7, in this example, was 0.5 mm) Among these double-edge twist drills, by measurements using a microscope, three double-edge twist drills for each condition were selected where the thickness W3 of the PCD layer 3 was in the range of 1 / 3 to 1 times the width W7 of the margin portion 7 and a difference between the maximum value and the minimum value of the thickness W3 was set in the range equal to or smaller than 2 / 5 times the width W7 (equal to or smaller than 0.2 ...

example 2

[0055]Next, in Example 2, double-edge twist drills, each of which includes cutting edges 5 including outer peripheral portions having the shape of a concave curve and formed at ridge portions of rake faces 4 at a tip side of the tool body 1, were produced on the basis of the above-mentioned second embodiment. As in Example 1, three double-edge twist drills were produced to satisfy conditions where the thickness W3 (i.e., the thickness of the PCD layer 3 exposed to the first flank 6A) was 1 / 3, 1 / 2 or 1 times the width W7 (i.e., the width of the margin portion 7) and a difference between the maximum value and the minimum value of the thickness W3 was equal to or smaller than 2 / 5 times the width W7. These drills were referred to as Examples 2-1 to 2-9 as shown in Table 2. Further, three drills as Examples 2-10 to 2-12 were also produced where the thickness W3 of the PCD layer 3 was 1 / 2 times the width W7 of the margin portion 7 and a difference between the maximum value and the minimum...

example 3

[0059]In addition, in Example 3, three end mills, in each of which the present invention was applied to the above-mentioned end mill, were produced to satisfy conditions where the thickness W13 (i.e., the thickness of the PCD layer 13 exposed to the margin portion (the first outer peripheral flank face) in the circumferential direction) was 1 / 3, 1 / 2 or 1 times the width W17 (i.e., the width of the margin portion 17 in the circumferential direction) and a difference between the maximum value and the minimum value of the thickness W13 was equal to or smaller than 2 / 5 times the width W17. These end mills were referred to as Examples 3-1 to 3-9 as shown in Table 3. Further, three end mills as Examples 3-10 to 3-12 were also produced where the thickness W13 of the PCD layer 13 was 1 / 2 times the width W17 of the margin portion 17 and a difference between the maximum value and the minimum value of the thickness W13 of the PCD layer 13 was larger than 2 / 5 times the width W17. As Comparative...

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Abstract

A rotary cutting tool including a polycrystalline diamond material of the invention includes: a tool body rotated about an axis with a carbide substrate made of cemented carbide and a flute provided at a tip portion thereof; a PCD layer sintered integrally with the carbide substrate, provided on an inside face of the flute facing in a rotation direction; and a cutting edge provided on the PCD layer to have the inside face as a rake face, in which a margin portion continuous with a rear side of the flute in the rotation direction is formed on an outer periphery of the tip portion, the cutting edge is formed at a ridge portion of the rake face, and a thickness of the PCD layer is 1 / 3 to 1 times a width of the margin portion.

Description

CROSS-REFERENCE TO RELATED PATENT APPLICATIONS[0001]This application is a U.S. National Phase Application under 35 U.S.C. §371 of International Patent Application No. PCT / JP2015 / 059633, filed Mar. 27, 2015, and claims the benefit of Japanese Patent Applications No. 2014-070336, filed Mar. 28, 2014 and No. 2015-058616, filed Mar. 20, 2015, all of which are incorporated by reference herein in their entireties. The International Application was published in Japanese on Oct. 1, 2015 as International Publication No. WO / 2015 / 147264 under PCT Article 21(2).FIELD OF THE INVENTION[0002]The present invention relates to a rotary cutting tool including a PCD material, such as a drill or an end mill, of which a cutting edge is formed on a PCD layer made of a polycrystalline diamond (hereinafter, referred to as PCD) material.BACKGROUND OF THE INVENTION[0003]For example, even if a drill made of hard cemented carbide is used in a case in which drilling is performed on a work material made of CFRP (...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B23B51/02B23C5/10B23B51/06
CPCB23B51/02B23B51/06B23C5/10B23B2226/275B23B2226/315B23C2228/10B23B2251/44B23C2210/44B23C2226/27B23C2226/315B23B2228/105
Inventor MATSUO, TOSHIHIKOAKHMADI EKO, WARDOYOSAKURAZAWA, CHIHIROOHASHI, TADAKAZU
Owner MITSUBISHI MATERIALS CORP
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