107results about "Milling tools" patented technology

The present invention provides a process of forming a cutting tool comprising the steps of: additive deposition of a tool material comprising at least one of: tungsten carbide, TaNbC, a tungsten carbide containing alloy or composite, or a TaNbC containing alloy or composite onto a base substrate having a longitudinal axis, said tool material being deposited onto the base substrate to form a deposit body configured to form at least one cutting formation therein; and subsequently subtracting selected portions of the deposit body to produce at least one cutting formation having a selected cutting edge configuration, thereby forming the cutting tool.

The invention relates to the technical field of part machining, and discloses a multi-station anti-vibration cutter stabilizing mechanism for carbon fiber part machining, which comprises a cutter chuck arranged on machining equipment; the milling cutter is used for machining parts; and the clamping mechanism is arranged on the cutter chuck and used for stably clamping the milling cutter, the clamping mechanism comprises a hollow sleeving ring, and the hollow sleeving ring axially moves after rotating. According to the multi-station anti-vibration cutter stabilizing mechanism for machining the carbon fiber parts, the positioning mechanism is arranged, and an axial hard positioning structure capable of being locked is arranged at the end of a milling cutter, so that end mechanical jacking and position locking are synchronously achieved after radial clamping of the cutter is completed, and the overall axial supporting rigidity of the cutter is remarkably improved; axial micro-motion and chatter caused by axial cutting force change and multi-station frequent reversing in the carbon fiber machining process are effectively restrained, and the quality defects such as layering and chatter marks on the machined surface are avoided.

A rotary cutting method includes producing a processed product by rotary cutting of a workpiece by a rotary tool. The rotary tool has at least one cutting edge of which both of a first rake angle in a rotation radial direction and a second rake angle in a rotation axis direction are negative. The at least one cutting edge has a slanted face connected with a rake face forming the first and second rake angles. The slanted face is connected with the rake face at a ridge line. The slanted face faces a rotating direction of the rotary tool. An angle of the slanted face to the rotation axis direction is positive.

The invention relates to a tool (1) for removing material from a surface, comprising a substantially cylindrical base body with a rotational axis (3) and a shank section for clamping the tool in a machine tool and a cutting section (2) opposite the shank section, wherein the cutting section has at least two areas arranged symmetrically from the tool axis, comprising a first section located further away from the tool axis, in the edge region of the cutting section, a second section comprising a cutting milling edge, and a third section located closer to the tool axis, which is formed convexly, radially sloping towards the tool axis from the second section.

A method of manufacturing a part with a plurality of cut segments includes receiving a sheet of material with a machining apparatus and removing material during one or more first passes with the machining apparatus to form a plurality of segments in the sheet of material. The method also includes forming a tab by removing material during the one or more first passes with the machining apparatus for forming the segments, the tab connecting two segments within the sheet of material to each other and removing material with the machining apparatus to form joints on the segments.

The invention relates to a milling tool (10) for machining a workpiece (12), in particular for producing a blind hole (16) in a workpiece (12), comprising a ball-shaped end section (20) with at least one cutting edge (22), wherein the ball-shaped end section (20) has a centering element (26) for centering the milling tool (10) during the machining of the workpiece (12).

A milling cutter comprising: a tool shank (12) having a longitudinal axis of rotation; and a tool head (16) attached to one end of the tool shank, the tool head comprising first, second and third tiers (18a, 18b, 18c) extending around an outer surface of the tool head; wherein the tiers are axially displaced from each other along the longitudinal axis; wherein the first tier of the tool head comprises a plurality of axially extending first cutting surfaces, each first cutting surface having a first profile; the second tier of the tool head comprises a plurality of axially extending second cutting surfaces, each second cutting surface having a second profile; and the third tier of the tool head comprises a plurality of axially extending third cutting surfaces, each third cutting surface having a third profile; wherein the first tier is closer to the tool shank than the second tier; and wherein the third tier is further from the tool shank than the first tier and the second tier; wherein, when the first, second and third profiles are superimposed, the first profile nests within the second profile, and the second profile nests within the third profile; wherein the first profile differs from the second profile, and wherein the third profile differs from the first profile and the second profile; and wherein the first, second and third cutting surfaces comprise superhard material.

A cutting insert (1) comprising: a basic body (3), comprising a first area (9), a second surface (11) which is arranged on one of the sides opposite the first surface (9), a first side surface (13) which is connected to the first surface (9) and the second surface (11), a second side surface (15) connected to the first surface (9), the second surface (11) and the first side surface (13), a first recess (17) which leads into the first surface (9), the first side surface (13) and the second side surface (15), and a second recess (19) which leads into the second surface (11), the first side surface (13) and the second side surface (15), a first part (5) with a triangular plate shape, which is arranged in the first recess (17) and has a first cutting edge (21) which is arranged at an intersection of two adjacent surfaces, and a second part (7) with a triangular plate shape, which is arranged in the second recess (19) and has a second cutting edge (23) which is arranged at an intersection of two adjacent surfaces, wherein the first recess (17) has a first floor surface (25) which is arranged away from the first surface (9), a first wall surface (27) which is arranged between the first floor surface (25) and the first surface (9), and a first valley line (29) which is located at an intersection of the first floor surface (25) and the first wall surface (27), the second recess (19) a second floor surface (31) which is arranged away from the second surface (11), a second wall surface (33) which is arranged between the second floor surface (31) and the second surface (11), and a second valley line (35) which is located at an intersection of the second floor surface (31) and the second wall surface (33), and where the first valley line (29) intersects the second valley line (35) in a perspective view onto the first surface (9).

The present invention provides a rotary tool having a plurality of main flutes extending helically about the longitudinal axis and a plurality of sets of auxiliary flutes that extend helically opposite hand from the main flutes about the longitudinal axis, wherein the sets of auxiliary flutes comprise a first auxiliary flute closer along the longitudinal axis to the shank end and a final auxiliary flute closer along the longitudinal axis to the front end that each intersect the main flutes to form a plurality of cutting units having a first cutting edge facing the direction of rotation along the main flute and a second cutting edge facing the direction of rotation along the auxiliary flute. Also disclosed are methods of making the rotary tool and methods of milling a substrate using the rotary tool.

A method involves processing multiple workpieces, each composed of a material with a machinable surface characterized by distinct compressive and tensile regions. In at least one workpiece, the compressive region exhibits greater strength than the tensile region, while in at least one other workpiece, the tensile region is stronger than the compressive region. The method includes selecting a workpiece from this group, ensuring that the chosen workpiece is made of a material different from at least one of the other workpieces. A set of opto-mechanical tools is prepared, and from this set, a tool is selected based on its rake angle, specifically choosing a tool with a midrange rake angle between approximately 136° and 165°. This selected tool is used to machine the chosen workpiece.

A coated tool of the present invention includes a base material; and a hard coating film on the base material. The hard coating film is a nitride or carbonitride which contains aluminum (Al) of 65 atomic % or more and 90 atomic % or less and titanium (Ti) of 10 atomic % or more and 35 atomic % or less with respect to a total amount of metal (including metalloid) elements, and have a face-centered cubic structure. In the X-ray intensity distribution of the α axis of the positive pole figure with respect to the (111) plane of the face-centered cubic structure, the hard coating film have a maximum intensity Ia in the α angle range of 80° to 90° and an intensity in the α angle range of 0° to 70° is 30% or less of the Ia.

The present invention relates to a tool (100) for machining a workpiece (200). The tool (100) comprises a surface (110) at least partially covered by a wear-resistant coating (120) deposited by PVD. The wear-resistant coating (120) comprises one or more wear-resistant layers (121, 122). The coating has an elastic modulus E of 300 GPa≦E<350 GPa and a hardness H of more than 30 GPa.

A method of manufacturing a part with a plurality of cut segments includes receiving a sheet of material with a machining apparatus and removing material during one or more first passes with the machining apparatus to form a plurality of segments in the sheet of material. The method also includes forming a tab by removing material during the one or more first passes with the machining apparatus for forming the segments, the tab connecting two segments within the sheet of material to each other and removing material with the machining apparatus to form joints on the segments.

The invention discloses a wear-resistant cutter suitable for titanium and titanium alloy machining and a preparation method of the wear-resistant cutter, and relates to the technical field of surface coatings. The wear-resistant cutter coating sequentially comprises a Ti layer, a nano-multilayer structure TiB2 / ZrB2 layer and a ZrB2 surface layer from inside to outside, the Ti layer is formed by deposition through an evaporation plating or magnetron sputtering method, the nano-multilayer structure TiB2 / ZrB2 layer and the ZrB2 surface layer are formed by deposition through a magnetron sputtering method, the coatings of the three parts have different microstructures and effects, and the three parts are an organic whole with a synergistic effect. The wear-resistant cutter coating has excellent wear resistance and good cutter sticking resistance, and is suitable for milling titanium and titanium alloy under medium and high speed conditions.

The invention provides a heat-cold source cooperative auxiliary milling method, and relates to the technical field of steel milling, and the method specifically comprises the following steps: preheating a to-be-processed surface of a to-be-processed workpiece through an induction heat source; the temperature of a cutting area is controlled through the low-temperature-minimum quantity lubrication equipment when the tool is in contact with the workpiece to be machined; and the workpiece to be machined is further milled according to the preset feeding speed, the preset cutter spindle rotating speed, the preset milling width and the preset milling depth. According to the scheme, the induction heat source and the low-temperature-minimum quantity lubrication equipment have a synergistic effect on the milling machining process of the steel workpiece at the same time, so that the milling machining efficiency and machining quality of the steel workpiece are improved.

The invention discloses an improved measuring tool and method for testing machining deformation of an aluminum alloy thick plate through a layer stripping method, and relates to the technical field of metal material machining deformation detection. The measuring tool comprises a base plate, a limiting assembly, a bottom baffle, a dial indicator and at least two side baffles; the reference surface of the part is contacted with the bottom block, the limiting assembly limits the movement range of the part to be measured, and the center of the measurement rolling surface of the part to be measured is aligned with the dial indicator to complete measurement by adjusting the relative position of the side block and the bottom block. The problem that in the prior art, the measurement error of a delamination method deformation testing method for milling an aluminum alloy thick plate layer by layer is large is solved.

A cutting tool (1; 101) comprising: a base element (10; 110), a diamond layer (11; 111) arranged on the base element (10; 110), and a first surface (8; 108), a second surface (9; 109) and a cutting edge (4, 5; 105) which is arranged at least in part of a ridge line at which the first surface (8; 108) intersects the second surface (9; 109), wherein the diamond layer (11; 111) is arranged in at least a part of the first surface (8; 108), at least a part of the second surface (9; 109) and at least a part of the cutting edge (4, 5; 105) and a maximum height in the cutting edge (4, 5; 105) is smaller than a maximum height in the first surface (8; 108) and the maximum height in the cutting edge (4, 5; 105) is greater than a maximum height in the second surface (9; 109), wherein in the cutting edge (4, 5; 105) the maximum height is 0.3 to 0.7 µm and an arithmetic mean roughness is 0.06 to 0.1 µm, in the first surface (8; 108) the maximum height is 0.8 to 1.4 µm and an arithmetic mean roughness is 0.1 to 0.25 µm and in the second surface (9; 109) the maximum height is 0.1 to 0.5 µm and an arithmetic mean roughness is 0.04 to 0.08 µm, wherein the cutting edge (4, 5; 105) has a convex-curved surface shape in a cross-section orthogonal to the ridge line, and the cutting edge (4, 5; 105) has a plurality of grooves (13) in a direction which intersects the ridge line, and wherein the plurality of grooves (13) are orthogonal to the ridge line.

This invention provides an end mill in which at least one of its plurality of peripheral cutting edges (20a) to (20c) is a convex-concave cutting edge. This convex-concave cutting edge is provided with a convex-concave edge (Er) composed of a notching edge or a roughing edge. Since the convex-concave edge (Er) is only provided on a portion of the cutting edge length (L) of the convex-concave cutting edge, the magnitude of the cutting force differs depending on whether the convex-concave edge (Er) is present. That is, since the cutting force is smaller in the portion with the convex-concave edge (Er), resonance is suppressed by this difference in cutting force. Even in an end mill (10) with equal lead and equal helix angles of the plurality of peripheral cutting edges (20a) to (20c), chatter caused by resonance can be suppressed.

A tool main body to which an insert is attachable, in which the tool main body is made of sintered metal material, and the sintered metal material includes a parent phase made of a metal and a plurality of pores present in the parent phase.

A method of manufacturing a part includes removing material with a cutting machine to form a plurality of segments, at least two of the segments including an anchoring structure, connecting two or more segments to form a first layer, and connecting two or more additional segments to form a second layer. The method also includes connecting the first layer to the second layer and connecting a support structure directly to two of the anchoring structures.

The invention relates to a tool (1, 3) for machining a brittle material, in particular glass, hard metal, monocrystalline silicon, and / or ceramic, with - an imaginary central axis (5), - a processing end (7), - a clamping end (9) opposite the end of the machining (7), and - a plurality of cutting edges (11), wherein - the majority of cutting edges (11) in the area of ​​the machining end (7) run along an imaginary cutting edge path (13), wherein - each pair of cutting edges (11) of the plurality of cutting edges (11) are spaced apart from each other by a cutting edge interruption (15) at an interruption position along the imaginary cutting edge path (13), wherein - the imagined cutting edge path (13) has a total length (17), wherein - each cutting edge (11) of the plurality of cutting edges (11) has a cutting edge length (19), and wherein - a ratio of the sum of the cutting edge lengths (19) to the total length (17) is less than 1 and - each cutting edge length (19) is shorter than 1.5 mm.

The invention relates to a wear protection element (1) for a carrier tool (2) of a tool system. In order to enable the wear protection element (1) to be used for turning, milling and drilling applications on metallic workpieces without the tool system failing, according to the invention, the wear protection element (1) for turning, milling and drilling applications on metallic workpieces is made of a non-metallic inorganic material.

The invention relates to a tool holder device, a method and a tool for operating an object, in particular for single point diamond turning (SPDT). A tool holder apparatus generally includes: a tool holder including: a base; a tool support extending from the base; a seat for a tool, the seat being provided on the tool support wherein the tool is positionable in the seat in use; a sensor device configured, in use, to generate an electrical measurement signal representing at least or associated with at least a force applied to the tool; and a piezoelectric actuator arrangement comprising at least one piezoelectric actuator, the at least one piezoelectric actuator being operably connected to the tool support, the at least one piezoelectric actuator is configured to, in use, displace the tool support, or at least a portion thereof, in response to receiving a suitable electrical control signal, thereby maintaining, in use, a desired force applied to the tool.

A milling tool body (2) for a milling tool (1), the milling tool body (2) comprising: an axial leading face (3), an axial trailing face (4), an outer circumferential mantle surface (10) extending between the axial leading face (3) and the axial trailing face (4), a front end (2a), a rear end (2b) configured for mounting the milling tool (1) to a machine, and at least two insert seats (20) and associated chip pockets provided entirely within the front end (2a), the milling tool body (2) including a cooling duct system (50) extending from at least one coolant inlet (30) located in a first ring-shaped portion (11) of the outer circumferential mantle surface (10) to at least one coolant outlet (40) located in a second ring-shaped portion (12) of the outer circumferential mantle surface, the first and second ring-shaped portions adjoining sealing surfaces formed as surfaces of revolution, preferably cylindrical surfaces.

The design aims to minimize chip trapping between a cutting insert and a bearing surface of a pocket during insert replacement. The pocket comprises a bearing surface, a first connecting surface facing a first main side surface of the cutting insert, a second connecting surface facing a second main side surface of the cutting insert, and a surface recess section located between the first and second connecting surfaces and facing a corner side surface of the cutting insert. A coolant channel includes a first opening section that opens towards the surface recess section.

A method of manufacturing a part includes removing material with a cutting machine to form a plurality of segments, at least two of the segments including an anchoring structure, connecting two or more segments to form a first layer, and connecting two or more additional segments to form a second layer. The method also includes connecting the first layer to the second layer and connecting a support structure directly to two of the anchoring structures.

A cutting tool, including a silicon nitride (Si3N4) ceramic substrate, and a diamond film coated on the surface of the Si3N4 ceramic substrate. The diamond film has a thickness of 7-12 μm. The cutting tool includes a tool nose, a blade, and a handle. The blade has a rake angle γ of 5-15°, a clearance angle α of 10-14°, and a helix angle of 15-45°. The blade includes four cutting edges.

The invention relates to a coating for coating a cutting tool and a preparation method thereof.The coating for coating the cutting tool comprises a first film layer, a second film layer and a third film layer which are sequentially arranged in a stacked mode in the direction away from the cutting tool; the first film layer comprises a plurality of A1 layers and A2 layers which are alternately stacked, the A1 layers comprise Al < 1-a > CraN, a is larger than or equal to 0.3 and smaller than or equal to 0.5, the A2 layers comprise Al < 1-b > TibN, and b is larger than or equal to 0.33 and smaller than or equal to 0.5; the second film layer comprises a plurality of B1 layers and B2 layers which are alternately stacked, the B1 layers comprise Al < 1-a > CraN, a is larger than or equal to 0.3 and smaller than or equal to 0.5, the B2 layers comprise Ti < 1-c > SicN, c is larger than or equal to 0.05 and smaller than or equal to 0.25, and the B1 layers make contact with the first film layer; the third film layer comprises Ti1-cSicN, and c is more than or equal to 0.05 and less than or equal to 0.25; the thickness of the first film layer is T1, the thickness of the second film layer is T2, the thickness of the third film layer is T3, and T2 > T1 > T3. According to the coating provided by the invention, the interface bonding force between internal film layers is high, the stress matching between the layers is good, and the overall toughness of the coating is high.