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Plasma processing apparatus and plasma processing method

a technology of plasma processing apparatus and plasma, which is applied in the direction of manufacturing tools, chemical vapor deposition coatings, coatings, etc., can solve the problems of increasing equipment costs, difficult to uniformly supply plasma on the entire substrate, and difficult to uniformize the flow speed of reactant gas on the entire substra

Active Publication Date: 2013-10-15
TOKYO ELECTRON LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The plasma processing apparatus described in this text can selectively etch a specific part of a substrate while protecting other parts from being affected. This is achieved by maintaining a higher pressure in the local plasma generator than the processing chamber, which allows a small amount of deposition gas to be introduced.

Problems solved by technology

When the diameter of the substrate is scaled up, equipment costs increase.
Further, it is difficult to uniformly supply a plasma on the entire substrate and maintain uniformity of the etching process.
The fluidity of a reactant gas is one of the reasons that cause the non-uniformity.
Accordingly, it is difficult to uniformize the flow speed of the reactant gas on the entire substrate.
The non-uniformity of the flow speed leads to non-uniformity in a density of the plasma generated on the substrate.
Such non-uniformity increases as the diameter of the substrate increases.
The etching of the “B” portion is unstable in an amount or a range of the reaction.
Thus, when an entire substrate is etched by scanning the above plasma processing apparatus, non-uniformity occurs, which needs to be prevented.

Method used

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  • Plasma processing apparatus and plasma processing method
  • Plasma processing apparatus and plasma processing method
  • Plasma processing apparatus and plasma processing method

Examples

Experimental program
Comparison scheme
Effect test

first embodiment

[0039]FIGS. 2A to 2D illustrate a structure of a local plasma generator in accordance with the present invention. FIG. 2A is an exterior perspective view; FIG. 2B is a horizontal cross sectional view; FIG. 2C is a vertical cross sectional view; and FIG. 2D is a vertical cross sectional view obtained when a length of deposition gas supply lines 31 is shortened compared to a length of a cover 28.

[0040]This local plasma generator is configured as a plasma generating device of an inductively coupled plasma (ICP) type, and has a structure in which a horseshoe-shaped coil 29 is disposed on a top surface of a rectangular box-shaped cover 28.

[0041]A reactant gas (hereinafter, referred to as an “etching gas”) is introduced into an inner space covered by the cover 28 from a plurality of reactant gas inlet lines 30 spaced apart from each other at regular intervals near a center of a ceiling portion of the cover 28. Thereafter, the introduced etching gas is converted into a plasma by a high fre...

second embodiment

[0052]FIGS. 3A to 3C illustrate a structure of a local plasma generator in accordance with the present invention. FIG. 3A is a horizontal cross sectional view; FIG. 3B is a vertical cross sectional view; and FIG. 3C is a vertical cross sectional view in which a length of the deposition gas supply lines 31 is shortened compared to a length of the cover 28.

[0053]This local plasma generator is configured as a plasma generating device of a capacitively coupled plasma (CCP) type, and has a structure in which a pair of parallel plate electrodes 33a and 33b is disposed inside a rectangular box-shaped cover 28. The second embodiment is different from the first embodiment of FIG. 2 in that the parallel plate electrodes 33a and 33b are provided, but is the same as the first embodiment of FIG. 2 in that an etching gas is introduced from a plurality of reactant gas inlet lines 30 disposed near the center of the ceiling portion of the cover 28.

[0054]The etching gas introduced into the cover 28 i...

third embodiment

[0058]FIGS. 4A to 4C depict a structure of a local plasma generator 23 in accordance with the present invention. FIG. 4A is a horizontal cross sectional view; FIG. 4B is a vertical cross sectional view; and FIG. 4C is a vertical cross sectional view in which a length of the deposition gas flow channel 34 is shorter than a length of the cover 28.

[0059]The local plasma generator 23 of the third embodiment is also configured as a CCP type plasma generating device, and is the same as that of the second embodiment of FIG. 3 in that a pair of parallel plate electrodes 33a and 33b is disposed inside a rectangular box-shaped cover 28 and also in that a reactant gas (etching gas) is introduced from a plurality of reactant gas inlet lines 30 disposed at the center of the ceiling portion of the cover 28.

[0060]However, in the third embodiment, a slit-shaped deposition gas channel 34 is provided instead of the deposition gas supply lines 31. In other words, the third embodiment is characterized ...

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Abstract

A plasma processing apparatus includes a local plasma generator, provided to face a mounting table for mounting thereon a substrate to be processed in an airtight processing chamber, for allowing a plasma to locally react on the substrate to be processed; and a moving unit for moving the local plasma generator. The local plasma generator has an offset gas discharge mechanism for discharging an offset gas which offsets reaction of a plasma of a gas discharged from an inside of the local plasma generator.

Description

FIELD OF THE INVENTION[0001]The present invention relates to a plasma processing apparatus used for etching a substrate to be processed; and, more particularly, to a local plasma etching apparatus for selectively etching a desired portion of a substrate to be processed while preventing the remaining portion from being affected by the etching.BACKGROUND OF THE INVENTION[0002]In general, a plasma etching apparatus is used for simultaneously etching an entire surface of a substrate to be processed by discharging an etching gas to the entire substrate from a plurality of gas discharge openings formed in parallel plate electrodes disposed above the substrate. However, recently, a demand for a local etching technique for locally etching a desired portion of a substrate is growing, and study and development thereof have been progressed.[0003]Scaling up of a diameter of the substrate is also one of the reasons for causing the above demand. When the diameter of the substrate is scaled up, eq...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): B23K9/02
CPCH01J37/32376
Inventor HIRAYAMA, YUSUKE
Owner TOKYO ELECTRON LTD