Unlock instant, AI-driven research and patent intelligence for your innovation.

Gas and solid phase reactor of high heat-sensitive substance

A reaction device, gas-solid phase technology, applied in the field of gas-solid phase catalytic reaction device, can solve the problems of high-temperature carbon precipitation, high-temperature heating time should not be too long, and low yield of the target product, so as to alleviate excessive oxidation and prolong continuous operation Effect of period, selectivity and yield enhancement

Inactive Publication Date: 2008-09-03
EAST CHINA UNIV OF SCI & TECH
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for heat-sensitive substances, especially the reaction system of certain high-heat-sensitive substances with large heat release, in the existing fixed-bed reactor equipped with catalysts, these highly heat-sensitive substances are prone to decomposition and polymerization due to excessive temperature. , coking and other phenomena, resulting in the low yield of the target product and the rapid deactivation of the catalyst and other deterioration conditions, so that the catalytic reaction process is forced to stop, such as isobutyraldehyde gas-solid phase catalytic reaction to synthesize diacetyl, due to its The main reaction is a relatively complex molecular rearrangement and oxidation reaction. Not only the initial temperature required for the main reaction is relatively high, but also the contact time between the reaction gas and the catalyst is required to be moderate. , so it is very difficult to moderately control the reaction temperature. The existing tube-and-tube gas-solid-phase catalytic reaction devices for heat-sensitive substances are not suitable for the gas-solid-phase catalytic reaction of highly heat-sensitive substances, because when the catalytic reaction is carried out by these devices, it is still very difficult. It is prone to temperature runaway phenomenon, that is, the hot spot temperature is too high or the phenomenon of flying temperature is said in the industry.
This is because the generated product diacetyl itself has extremely strong heat sensitivity, and its high temperature heating time should not be too long, and the existing catalyst is a porous material, which is not easy to dissipate heat, so the diacetyl produced by the reaction is in the In the catalyst bed, it is easy to cause excessive oxidation, decomposition, condensation, polymerization due to high temperature overheating, and high temperature carbon precipitation and coking occur, which not only leads to a large decrease in the yield of diacetyl, but also easily deactivates the catalyst rapidly, affecting normal operation of production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Gas and solid phase reactor of high heat-sensitive substance

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] In a tubular short-bed multi-stage catalytic reactor (referred to as a fixed-bed reactor), the inner diameter of the reaction tube is 25mm, filled with active components such as oxides of manganese, zinc, and copper provided by the Shanghai Industrial Technology Research Institute. The reaction tube is equipped with a combined member with a height of 150mm composed of wire mesh and porous metal plate, which divides the catalyst filling area into two sections of 100mm and 50mm, and the front and rear sections are also filled with an average equivalent diameter of φ1.5 For the amorphous catalyst, heat transfer oil with an inlet temperature of about 260-280°C is used to enter from the lower part of the fixed-bed reactor in three ways, and flow out from the upper part of the fixed-bed reactor in three ways, and the catalyst in the fixed-bed reactor After the bed temperature rises to the predetermined temperature, the raw material flow preheater is turned on, the main raw mat...

Embodiment 2

[0059] In a tubular short-bed multi-stage catalytic reactor (referred to as a fixed-bed reactor), the inner diameter of the reaction tube is 25mm, filled with active components such as oxides of manganese, zinc, and copper provided by the Shanghai Industrial Technology Research Institute. The reaction tube is equipped with a combined member with a height of 60mm composed of wire mesh and porous metal plate, which divides the catalyst filling area into two sections of 300mm and 200mm, and the average equivalent diameter of the front and rear sections is φ1.5 and the amorphous catalyst of φ2.25, use heat transfer oil with an inlet temperature of about 260-280°C, enter from the lower part of the fixed bed reactor in three ways, and flow out from the upper part of the fixed bed reactor in three ways, and the fixed bed After the temperature of the catalyst bed in the reactor reaches the predetermined temperature, the raw material flow preheater is turned on, the main raw material is...

Embodiment 3

[0061] In a tubular short-bed multi-stage catalytic reactor (referred to as a fixed-bed reactor), the inner diameter of the reaction tube is 25mm, filled with active components such as oxides of manganese, zinc, and copper provided by the Shanghai Industrial Technology Research Institute. The reaction tube is equipped with a combined member with a height of 200mm composed of wire mesh and metal support packing, which divides the catalyst filling area into two sections of 100mm and 70mm, and the average equivalent diameter of the front and rear sections is φ1.5 The amorphous catalyst and the φ2.25 columnar catalyst use heat transfer oil with an inlet temperature of about 260-280°C, enter from the lower part of the fixed-bed reactor in three ways, and flow out from the upper part of the fixed-bed reactor in three ways After the temperature of the catalyst bed in the fixed-bed reactor reaches the predetermined temperature, the raw material stream preheater is turned on, the main r...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A gas-solid reactor suitable for the high-thermosensitivity substances is composed of a raw material stream preheater, an improved fixed-bed catatytic reactor 'shell-and-tube short-bed multi-stage catalytic reactor', and a product stream condenser. Its advantages are high output rate of product, long service life of catalyst and high productivity.

Description

technical field [0001] The invention relates to a gas-solid phase catalytic reaction device, in particular to a gas-solid phase catalytic reaction device suitable for highly heat-sensitive substances. Background technique [0002] As we all know, the general gas-solid phase catalytic reaction system, the reaction device mainly includes raw material preheater, fixed bed reactor with catalyst, and unit equipment such as condenser, and its technology is relatively mature. However, for heat-sensitive substances, especially the reaction system of certain high-heat-sensitive substances with large heat release, in the existing fixed-bed reactors equipped with catalysts, these highly heat-sensitive substances are prone to decomposition and polymerization due to excessive temperature. , coking and other phenomena, resulting in the low yield of the target product and the rapid deactivation of the catalyst and other worsening conditions, so that the catalytic reaction process is forced...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B01J8/06
Inventor 张武平靳秀琴周山花诸富根
Owner EAST CHINA UNIV OF SCI & TECH