Flatness checking device and method of using the same

A flatness detection and balancing arm technology, applied in the field of flatness devices, can solve problems such as low accuracy, time-consuming measurement of large-size planes, and high operator requirements.

Inactive Publication Date: 2008-01-23
中船海洋与防务装备股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Bubble level, mainly through visual inspection, its measurement accuracy is not high, and it cannot be used in the case of high accuracy requirements
Using a standard plate to measure the flatness of a large stand platform requires a large standard plate. The area of ​​the plate should be closer to the area of ​​the platform, and it should not be too small. Once it is too small, the overall flatness of the platform cannot be measured. To make a large standard platform, the production process is cumbersome and expensive; at the same time, the large standard platform is easily deformed, and it needs to be used and stored with great care
Although the laser measuring instrument has high precision, its equipment is expensive, the operation is complicated, the requirements for the operator are high, and it is time-consuming to measure a large-sized plane

Method used

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  • Flatness checking device and method of using the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Embodiment 1, as shown in Figure 1, a flatness detection device and a method for measuring the flatness of a large plane with a central hole, its detection device includes a seat cylinder 1, and the side of the seat cylinder 1 has a lug plate 2, The lug plate 2 is provided with an adjusting bolt 3 screwed on it by a thread, a shaft rod 4 is arranged in the seat cylinder 1, and the shaft rod 4 is fixed in the seat cylinder 1 through a bearing 5, and its upper end has a balance arm 6 extending to both sides. , the balance arm 6 is perpendicular to the shaft rod 4, and its bottom is a straight guide rail 7 with high flatness, the guide rail 7 is perpendicular to the shaft rod 4, and the guide rail 7 is equipped with a dial indicator 8 that can slide on it.

[0016] During measurement, a line 15 perpendicular to the ideal plane of the measured plane is drawn at the center of the central hole 14 as a reference line (the ideal plane is horizontal, and the reference line can be...

Embodiment 2

[0021] Embodiment 2, as shown in Figure 2, a flatness detection device and a method for measuring the flatness of a large plane without a central hole, its detection device includes a seat cylinder 1, and the side of the seat cylinder 1 has a lug plate 2, The lug plate 2 is provided with an adjusting bolt 3 screwed on it by a thread, a shaft rod 4 is arranged in the seat cylinder 1, and the shaft rod 4 is fixed in the seat cylinder 1 through a bearing 5, and its upper end has a balance arm 6 extending to both sides. , the balance arm 6 is perpendicular to the shaft rod 4, and its bottom is a straight guide rail 7 with high flatness. The guide rail 7 is perpendicular to the shaft rod 4, and the guide rail 7 is equipped with a dial indicator 8 that can slide on it.

[0022] When measuring, first fix an auxiliary cylinder 13 on the measured plane, and draw a line 15 perpendicular to the ideal plane of the measured plane at the center of the auxiliary cylinder 13 as a reference lin...

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Abstract

The invention discloses a flatness tester and the using method for the tester. The tester is provided with a seat tube, at sides of which lugs are provided, on the lugs, adjusting bolts are provided through internal threads; in the seat tube, a shaft rod is provided, which is fixed in the seat tube by a bearing; the upper end of the shaft rod is provided with a balance arm that extends toward two sides; the balance arm is vertical to the shaft rod; the bottom of the shaft rod is a flat guideway with high flatness; the guide way is vertical to the shaft rod; on the guideway, a measuring instrument that can slide on the guideway is mounted. By the adjusting bolts, the central line of the shaft rod can be adjusted to coincide with a reference line, so that the guideway is parallel with an ideal plane; moving the measuring instrument to different locations on the guideway and rotating the shaft rod can measure the difference from points on the circumferences of different radiuses to the guideway, hence calculate the flatness of the measured plane. The invention has few components, simple structure, and low cost. By measuring flatness through measuring the distance difference from points on the plane to the guideway, so long that the flatness of the guideway is high, the accuracy of the measuring instrument is high, the accuracy of the flatness measurement will be very high.

Description

technical field [0001] The present invention relates to a device for detecting the flatness of a plane, and a method for detecting the flatness of a plane using such a device. technical background [0002] In the construction of large-scale equipment such as ships, some large-scale equipment needs to be installed on the platform of large-scale seating frames with high flatness requirements. The bottoms of these large-scale seating frames are usually welded to the hull structure or the bottom of the seat, which can be welded to the platform. For plane processing, the platform can also be plane processed before welding. After welding, to carry out plane processing, large-scale machining equipment needs to be transported to the construction site for processing, which can ensure the flatness of the large-scale seating platform, but it is time-consuming and laborious to transport large-scale processing equipment to the construction site. However, after flat processing the seat f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01C9/00
Inventor 卜育才
Owner 中船海洋与防务装备股份有限公司
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