Method for manufacturing natural detaching surface outside edge brick

A manufacturing method and technology for exterior wall corners, applied in building construction, covering/lining, construction, etc., can solve the problems of high cost, high glue price, high labor cost, achieve a high degree of automation, beautiful appearance and improve production capacity Effect

Active Publication Date: 2008-02-20
フォーシャンリョーワコーポレーションリミテッド
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, there are many disadvantages in this kind of corner brick manufacturing method: (1). The cost of cutting and edging is high
(2). The damage rate during cutting and edging is relatively high
(3). The glue used for pasting is expensive and costly
(4). Manual pasting is used for pasting, which requires employees to have high operational skills and limited pasting and processing capabilities, resulting in low output and high labor costs.
(5). Pasted products need to be dried to make the glue solidify, which will increase the cost of labor, water and electricity, and equipment
(6). The pasted corner bricks have the problem of unnatural bonding position

Method used

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  • Method for manufacturing natural detaching surface outside edge brick

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Production of (128+80)*20*13mm exterior wall corner tiles

[0028] 1. The basic shape of the mold working surface is shown in Figure 1. It is designed as a "cross" shape, that is, the horizontal working surface of the upper mold is a "cross" shape, and the horizontal working surface of the lower mold is a "cross" shape that matches the upper mold. The surface has uneven surface.

[0029] 2. Molding: The general molding technology is adopted, and the technical parameters are: moisture: 6.5%; molding pressure: 20mpa; molding thickness: 21mm.

[0030] 3. Splitting and peeling: Splitting is carried out with a splitting tool. The splitting tool is a double-sided opening type splitting knife with different angles, and the splitting tool uses a 10° opening. The shape of the cutter is a "cross" shape, and it is split once. When splitting, the cutter is aligned with the center of the brick (the dotted line in Figure 2), and then the cutter is split and peeled by hydraulic impact equ...

Embodiment 2

[0035] Production of (125+60)*40*15mm exterior wall corner tiles

[0036] 1. The basic shape of the mold working surface is shown in Figure 1. It is designed as a "cross" shape, that is, the horizontal working surface of the upper mold is a "cross" shape, and the horizontal working surface of the lower mold is a "cross" shape that matches the upper mold. The surface is flat.

[0037] 2. Molding: The general molding technology is adopted. The technical parameters are: moisture: 6.0%, molding pressure: 25mpa, molding thickness: 41mm.

[0038] 3. Splitting and peeling: Splitting is carried out with a splitting tool. The splitting tool is a double-sided opening riving knife with different angles, and the splitting tool uses a 90° opening. The shape of the cutter is "one", and it adopts double splitting. After the cutter is aligned with the center of the brick (the dotted line in Fig. 3) during splitting, mechanical equipment acts on the cutter to perform secondary splitting and peelin...

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PUM

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Abstract

The invention provides a method to manufacture an external wall angle tile which is low in cost, high in efficiency, good in effect and the tile can be stripped naturally. The invention comprises the steps: (1) mold design; (2) molding by dry pressing; (3) cutting and stripping; (4) burning of the tile. The working face of the mold in step (1) is designed to be a cross shape; the working face can take the shape of a crisscross or a 'T'. Wherein, the surface of the working face can be plane or have the tungued and grooved surface. The invention has the advantages that: (1) the invention needs no artificial cutting, edge-grinding or adhesion, which avoids cost in labor, materials and power and the waste caused by the damaged tile during the processing period. (2) The whole technology has high degree of automation, which considerably improves the productive capacity. (3) The produced tile has no unnatural grain caused by the adhesion connection part and the strength of the connecting part is high. (4) The tile has a natural surface, which is like the natural stone and the appearance of the tile is beautiful.

Description

Technical field [0001] The invention relates to the technical field of building material production, in particular to a method for manufacturing a natural peel-off exterior wall corner brick. technical background [0002] With the development of my country’s economy and the improvement of people’s living standards, people have higher and higher requirements for the appearance of buildings. In order to meet this need, many types of exterior wall tiles have appeared on the market, including some imitation stone Exterior wall tiles. However, these exterior wall tiles cannot be peeled off naturally, making the surface of these exterior wall tiles unnatural and unable to achieve a real natural stone feel. Therefore, the applicant once filed a patent application number 200610037373.1, which is an invention patent application for a method of manufacturing flat bricks for natural peeling of external walls. However, the manufacture of corner bricks used in conjunction with other wall bric...

Claims

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Application Information

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IPC IPC(8): E04F13/073
Inventor 姜建文
Owner フォーシャンリョーワコーポレーションリミテッド
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