High-speed air-actuated hammer-forging device

A forging hammer, high-speed technology, applied in the field of high-speed pneumatic forging hammer device, can solve the problems of high cost, liquid impact phenomenon and high cost of heavy presses, and achieve the effect of good promotion and use value, reasonable design and simple structure

Inactive Publication Date: 2009-06-24
张国庆
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the liquid air hammer must increase the volume of the lower chamber because the lifting speed of the hammer is too slow. When the cylinder diameter cannot be increased, the diameter of the hammer shaft can only be reduced; because of the above, when forging irregular size forgings, the hammer head A very strong torsional moment will be generated in an instant, and the thinned hammer shaft is easy to bend and twist; in order to eliminate the influence of the hammer head on the hammer shaft, the hammer head and the hammer shaft are connected by a ball head. The advantages of rigidity and precision of the forging hammer are gone, and the forgings are prone to misalignment, deviation, deformation, etc., which is very troublesome to shape, high in cost, and prone to accidents such as broken rods; In the lower forging stroke, the high-pressure oil in the lower chamber is

Method used

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  • High-speed air-actuated hammer-forging device
  • High-speed air-actuated hammer-forging device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The high-speed pneumatic forging hammer device of the present invention comprises a compressor 1, an air storage tank 2, a buffer air bag 3, a forging hammer 4, an inflator 14, and an air delivery pipe 17. The air outlet of the buffer air bag 3 is connected to the compressor through the air delivery pipe 17. The air inlet of compressor 1 is connected, the air outlet of compressor 1 is connected with the air inlet of air storage tank 2 through air delivery pipe 17, the air outlet of air storage tank 2 is connected with forging hammer 4 through air delivery pipe 17, and the forging hammer 4 communicate with the air inlet of the buffer airbag 3 through the air delivery pipe 17; the inflator 14 communicates with the air inlet of the buffer airbag 3 through the air delivery pipe 17; 17 is provided with an air supplement valve 7.

[0021] The inflator 14 is a small molecular sieve nitrogen generator, and the nitrogen purity reaches 99.99%.

[0022] The gas outlet of the gas ...

Embodiment 2

[0031] The high-speed pneumatic forging hammer device of the present invention comprises a compressor 1, an air storage tank 2, a buffer air bag 3, a forging hammer 4, an inflator 14, and an air delivery pipe 17. The air outlet of the buffer air bag 3 is connected to the compressor through the air delivery pipe 17. The air inlet of compressor 1 is connected, the air outlet of compressor 1 is connected with the air inlet of air storage tank 2 through air delivery pipe 17, the air outlet of air storage tank 2 is connected with forging hammer 4 through air delivery pipe 17, and the forging hammer 4 communicate with the air inlet of the buffer airbag 3 through the air delivery pipe 17; the inflator 14 communicates with the air inlet of the buffer airbag 3 through the air delivery pipe 17; 17 is provided with an air supplement valve 7.

[0032] The inflator 14 is a small air dryer with an air dew point of -40°C.

[0033] The gas outlet of the gas storage tank 2 is communicated wit...

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PUM

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Abstract

The invention discloses a high-speed pneumatic forging hammer device, and belongs to forging and pressing equipment. The device structurally comprises a compressor, an air storage tank, a buffering air bag, a forging hammer and an inflator, wherein an air outlet of the buffering air bag is communicated with an air inlet of the compressor through an air delivery pipe, an air outlet of the compressor is communicated with an air inlet of the air storage tank through the air delivery pipe, an air outlet of the air storage tank is communicated with the forging hammer through the air delivery pipe, and the forging hammer is communicated with the air inlet of the buffering air bag through the air delivery pipe; the inflator is communicated with the air inlet of the buffering air bag through the air delivery pipe, and the air delivery pipe between the inflator and the air inlet of the buffering air bag is provided with an air supply valve; and the inflator is a small-sized molecular sieve type nitrogen making machine or a small-sized air dryer. The high-speed pneumatic forging hammer device adopts a closed-loop pipeline, is completely isolated with outside air, and avoids invasion of outside humid air, so as to solve the problem that a large-caliber pneumatic piston is frosted and blocked.

Description

technical field [0001] The invention relates to a forging equipment, in particular to a high-speed pneumatic forging hammer device. Background technique [0002] At present, the forgings of automobiles, diesel engines, tanks, heavy vehicles, and heavy machinery are all produced by steam hammers or hydraulic hammers, and heavy presses. Among them, the liquid air hammer must increase the volume of the lower chamber because the lifting speed of the hammer is too slow. When the cylinder diameter cannot be increased, the diameter of the hammer shaft can only be reduced; because of the above, when forging irregular size forgings, the hammer head A very strong torsional moment will be generated in an instant, and the thinned hammer shaft is easy to bend and twist; in order to eliminate the influence of the hammer head on the hammer shaft, the hammer head and the hammer shaft are connected by a ball head. The advantages of rigidity and precision of the forging hammer are gone, and ...

Claims

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Application Information

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IPC IPC(8): B21J7/38
Inventor 张国庆张天义
Owner 张国庆
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