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Forging backward extrusion technology of three-way pipe

A reverse extrusion, three-way pipe technology, applied in metal extrusion dies, metal processing equipment, mechanical equipment, etc., can solve the problems of many heating times, poor product surface quality, low branch pipe height, etc., to enhance safety performance , The effect of smooth surface quality and reduction of process energy consumption

Inactive Publication Date: 2009-12-09
SHANGHAI CHANGQIANG POWER
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  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

[0002] At present, the leading production method of large-scale tees in the world is to use special molds at both ends of the forged pipe to gradually shrink in one direction. Generally, it takes seven to eight fires to heat and forge to form. Low energy consumption, high energy consumption, and poor product surface quality, because after each heating, oxide scales will be generated on the product surface. After the first heating, that is, after the first fire, it is easier to remove the oxide scale on the surface, but Since the second fire, due to the limitation of the mold, the scale on the surface cannot be removed, resulting in the accumulation of scale defects; at the same time, the height of the branch pipe prepared by this process is low, which makes subsequent welding and filming difficult; and the welding seam and branch pipe neck If the distance between the two stress areas at the top is too short, it is easy to cause tube expansion and tube burst in this area

Method used

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  • Forging backward extrusion technology of three-way pipe
  • Forging backward extrusion technology of three-way pipe
  • Forging backward extrusion technology of three-way pipe

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Embodiment Construction

[0012] The present invention will be further described below in conjunction with the accompanying drawings.

[0013] see figure 2 and image 3 According to the material of the forging rod, heat the forging rod to the forgeable temperature according to the conventional process, generally 1050 ° C ~ 1200 ° C;

[0014] Forging rod extrusion: place the forging rod horizontally on the part corresponding to the main pipe in the three-way tubular forging die, and use double-top cylinders to simultaneously extrude and perforate the two ends of the forging rod to form the main pipe, and under the action of the forging die, Extrude the main pipe to form a bump, so that the two ends of the forging rod are extruded simultaneously in the opposite direction by double-top cylinder extrusion tools to ensure the uniform flow of metal materials; at the same time, considering the thermal shrinkage rate, the inner cavity of the forging die It is 1.015% larger than the appearance of the product...

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Abstract

The invention relates to the technical field of the preparation of a three-way pipe, in particular to a forging backward extrusion technology of the three-way pipe, comprising the steps of (1) extrusion of a forge bar: heating the forge bar to a forging temperature according to the material of the forge bar, horizontally placing the forge bar at the position corresponding to a main pipe in a three-way pipe forging mould, synchronously extruding and perforating the two ends of the forge bar by using two top cylinders, and performing backward extrusion on the main pipe in the forging mould to form a bump while forming the main pipe; and (2) performing backward extrusion and perforation by an upper top cylinder: using the upper top cylinder to perform backward extrusion and perforation downwards from the upward side of the bump, so as to form the three-way pipe. Compared with the prior art, the invention uses an integrated forging mould, ensures one-step molding, reduces technical energy consumption, greatly improves production efficiency, also cleans surface scale, and ensures smooth surface quality, proper product shape molding and excellent size. The height of the prepared branched pipe is increased by 30-60% compared with original technologies, so that welding and shooting are convenient; the pipe does not expand and explore easily; and the safety performance of running equipment is improved.

Description

[technical field] [0001] The invention relates to the technical field of preparation of three-way pipes, in particular to a forging and back-extrusion process of three-way pipes. [Background technique] [0002] At present, the leading production method of large-scale tees in the world is to use special molds at both ends of the forged pipe to gradually shrink in one direction. Generally, it takes seven to eight fires to heat and forge to form. Low energy consumption, high energy consumption, and poor product surface quality, because after each heating, oxide scales will be generated on the product surface. After the first heating, that is, after the first fire, it is easier to remove the oxide scale on the surface, but Since the second fire, due to the limitation of the mold, the scale on the surface cannot be removed, resulting in the accumulation of scale defects; at the same time, the height of the branch pipe prepared by this process is low, which makes subsequent weldin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C23/20B21C25/02
CPCB21K1/16B21J5/10B21J5/02
Inventor 周菊明
Owner SHANGHAI CHANGQIANG POWER
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