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Method for producing sound-heat insulated cushion of automobile

A production method and technology for heat insulation pads, which are applied in the field of automotive interior parts, can solve problems such as affecting the health of operators, deteriorating air quality in workshops, and yet to be developed for processing techniques, achieving strong practicability, reducing packaging costs, and reducing operations. the effect of the request

Inactive Publication Date: 2009-12-30
WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the era of more and more pursuit of high performance, environmental protection, energy saving, and personalization, the interior of a car, like the shape of a car, has become an important factor for people to buy a car, so the requirements for car interiors are also increasing. The higher the temperature, the traditional old-fashioned fabric and back-spun cotton are pressed and formed, not only the product itself is not environmentally friendly, but also causes a significant decrease in the air quality of the workshop, and also affects the health of the operators. More and more materials are being developed and applied in the automotive field. , the cost is getting lower and lower, and the performance is getting better and better, but better environmental protection processing technology needs to be developed

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Embodiment 1: A production method of an automobile sound insulation and heat insulation pad (C61A front wall baffle inner and lower heat insulation pad) of the present invention adopts the following process steps: Material specification: L1396mm×W768mm×2.5mm

[0016] 1. Baking temperature: Put the selected EPDM board into the pre-heating area, the oven adopts double oven suspended type baking temperature, the temperature of the upper and lower heating areas is 260 ℃, and the baking temperature is 100s to ensure that the product meets the requirements of blistering.

[0017] 2. Push the mold to the designated position and fix it (the mold adopts an inner air closed structure, an internal cooling water circulation system is designed, and an external pneumatic clamping device is designed), and a cooling water pipe and a high-pressure air pipe are installed.

[0018] 3. The automatic feeding mechanism lays the heated EPDM sheet on the mold.

[0019] 4. Manually and quickly ...

Embodiment 2

[0027] Embodiment 2: A production method of an automobile sound insulation and heat insulation pad (the heat insulation pad on the C61A front wall baffle) of the present invention adopts the following process steps: Material specification: L1436.74mm×W401.91mm×2.5mm

[0028] 1. Baking temperature: Put the EPDM sheet into the pre-heating area, the oven adopts the double oven suspension type baking temperature, the temperature of the upper and lower heating areas is 360 ℃, and the baking temperature is 130S to ensure that the product meets the requirements of blistering.

[0029] 2. Push the mold to the designated position and fix it (the mold adopts an inner air closed design, an internal cooling water circulation system, and an external pneumatic clamping device), and a cooling water pipe and a high-pressure air pipe are installed.

[0030] 3. Place the heated product on the mold.

[0031] 4. Manually quickly make the heated material fit the surface of the mold as much as poss...

Embodiment 3

[0037] Embodiment three: the production method of a kind of automobile sound insulation and heat insulation pad (B51 front floor carpet heat insulation pad) of the present invention, adopts following processing steps:

[0038] 1. Baking temperature: Put the EVA sheet into the pre-heating area, the oven adopts the double oven suspension type baking temperature, the temperature of the upper and lower heating areas is 480 ℃, and the baking temperature time is 160s to ensure that the product meets the requirements of blistering.

[0039] 2. Install the mold on the press and fix it (the mold adopts the closed design of the inner air, the cooling water circulation system is designed inside, and the pneumatic clamping device is designed outside), and the cooling water pipe and the high-pressure air pipe are installed.

[0040] 3. Lay the heated EVA sheet on the mold.

[0041] 4. Manually quickly make the heated EVA sheet fit the surface of the mold as much as possible

[0042] 5. Op...

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PUM

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Abstract

The invention relates to a method for producing a sound-heat insulated cushion of an automobile. The method comprises the following process steps of: heating a basal plate in a preheating area oven; putting the heated plate in a sucking plastic mold for sucking plastic forming; adhering felt or PU to the plate after the sucking plastic forming to obtain a semi-finished product; cutting the semi-finished product into a product with required specification by a water jet; removing rough edges, mounting accessories and sticking a qualified label; and inspecting, and after inspection, packing and warehousing the product. The method has the advantages that the method reduces production cost, simplifies flow, reduces operational requirement and has strong practicability; and the method fills a process blank in the field of sound-heat insulated products, the product produced by the method is flexible and not broken off, the packing cost is lowered, the flowline production is formed, the process is stable, all parameters can meet the requirements of an engine maker, no harmful matter is generated during the whole production process, and the method belongs to the environmental protection process.

Description

technical field [0001] The invention relates to a production method of an automobile sound insulation and heat insulation pad. The automobile sound insulation and heat insulation pad is used for being installed between an automobile cabin and an engine or the outside, and plays the role of sound insulation and heat insulation, and belongs to the technical field of automobile interior parts. . Background technique [0002] Car interior parts are generally installed on the top of the car, trunk, and cab to play the role of heat insulation, sound insulation, beauty and practicality. In the era of more and more pursuit of high performance, environmental protection, energy saving and personalization, the interior of the car, like the appearance of the car, has become an important factor for people to buy a car, so the requirements for the interior parts of the car are also increasing. The higher the height, the traditional old-fashioned fabrics and re-spun cotton are pressed int...

Claims

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Application Information

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IPC IPC(8): B29C51/10B29C51/46B29B13/02B26F3/00B29L31/58
Inventor 袁志伟
Owner WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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