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Compaction-free forming iron chill

A cold iron and compaction technology, applied in the field of cold iron for casting, can solve the problems of increasing labor intensity of workers, affecting work efficiency, poor appearance quality, etc., to avoid casting flash, avoid artificial compaction, and fire defects Reduced effect

Active Publication Date: 2012-08-15
TIANRUN IND TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, in the process of placing the cold iron, it needs to be pre-compacted manually with surface sand, which not only increases the labor intensity of the workers, but also affects the work efficiency; because there is a gap between the cold iron and the model, the molding sand is relatively loose, and the casting is easy to form fleshy, flashing, and sand inclusions Casting defects such as; cold iron surrounds the journal, which is easy to cause casting defects such as journal porosity, choking fire, sticking cold iron, etc., and the appearance quality is poor

Method used

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Embodiment Construction

[0012] from figure 1 , figure 2 It can be seen that a non-compacting cold iron includes two parts: a tile-shaped bottom 3 and a protruding vertical part 1, and the two parts form an integrated cold iron with a "⊥" cross-section. Wherein the effect of tile forming bottom 3 is to chill the molten iron at the hot spot. The protruding vertical part 1 has a rhombus structure, and several anti-falling grooves 2 are provided on both sides thereof. The effect of protruding vertical part 1 is to increase the chilling ability of cold iron. The effect of the anti-falling groove 2 is to fix the chilled iron in the sand mold, which is not easy to come off.

[0013] The arc shape of the tile-shaped molding bottom 3 in the present invention is consistent with the shape of the contact part of the casting model 4 . The part of the casting model 4 in contact with the tile molding bottom 3 includes the boss of the casting model 4 and part of the journal. The tile-shaped bottom 3 covers 30-...

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Abstract

The invention relates to a compaction-free forming iron chill which comprises a tile-shaped formed bottom and a convex upright part. A plurality of anti-separating grooves are arranged on two lateral surfaces of the convex upright part. The cambered surface shape of the tile-shaped formed bottom is matched with a part contacting with a casting model, and the tile-shaped formed bottom covers 30-60percent of the area of a casting journal. The compaction-free forming iron chill has simple and reasonable structure; and in the process of placing the iron chill, the tile-shaped formed bottom and the part contacting with the casting mode are assembled together in a zero clearance fit relationship; the supporting action formed by the iron chill and the lateral surface of the model is strong; theiron chill can be automatically fixed without manpower compaction, avoid casting fin and casting burrs, greatly reduce the sand inclusion, remarkably reduce chock defects and improve the liftability of sand mixture. The compaction-free forming iron chill is suitable for producing automatic modeling crankshaft casting.

Description

technical field [0001] The invention relates to a cold iron for casting, in particular to a non-compacting forming cold iron for crankshaft casting. Background technique [0002] We know that in crankshaft casting production, in order to ensure the quality of castings, it is usually necessary to install chilled iron at the hot joints of the main shaft and connecting rod. The chilled iron can improve the effect of the riser and prevent shrinkage and porosity of the castings to ensure the quality of the castings. play a more important role. The structure and shape of the chilled iron in the crankshaft casting production process not only determine the chilling effect of the casting, but also have a greater impact on the labor intensity and production efficiency of the operator. [0003] Usually the crankshaft casting chill iron completely surrounds the journal, and there is a gap between the chill iron and the model boss. In addition, in the process of placing the cold iron, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D15/00
Inventor 丛建臣丛红日李首锋李俊锋
Owner TIANRUN IND TECH CO LTD
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