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Automatic climbing mechanism for track inhaul cable and control system thereof

A crawler-type, automatic technology, applied in the field of robots, can solve the problems of the climbing mechanism unable to reach the cable for inspection and maintenance work, the climbing mechanism's poor climbing ability, and the inability to carry out inspection and maintenance work, etc., and achieves good transmission reliability and stability. Improve reliability and stability, good guidance effect

Active Publication Date: 2010-12-08
LIUZHOU OVM MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. When the electric climbing method is adopted, the wheeled climbing walking device is used, the walking reliability and stability are poor, and the load-bearing capacity of the climbing mechanism is poor. When the cable used in the project is steep (the angle with the ground is greater than 60 degrees), Or when the surface damage of the cable is serious, the wheeled walking and climbing mechanism is difficult to walk on the cable, and it is impossible to perform inspection and maintenance work;
[0004] 2. The control of the climbing mechanism adopts ordinary wired control, which needs to drag the power line and control line. The climbing mechanism has poor climbing ability and poor adaptability to working conditions.
When the cable used in the project is long (greater than 200 meters), the climbing mechanism with wire walking cannot reach the far end of the cable for inspection and maintenance, and cannot be used in harsh working conditions such as wind and rain

Method used

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  • Automatic climbing mechanism for track inhaul cable and control system thereof
  • Automatic climbing mechanism for track inhaul cable and control system thereof
  • Automatic climbing mechanism for track inhaul cable and control system thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] A kind of outer frame 1 is the crawler type cable automatic climbing mechanism of square frame 1a, such as figure 1 , figure 2 As shown, it includes the outer frame 1a, the climbing and walking device installed on the outer frame 1a and the compression adjustment device;

[0053] The outer frame 1a has four symmetrical installation surfaces, one of which is hinged and can be opened and closed freely;

[0054] The climbing walking device includes: two sets of driving wheel sets 3 and two sets of guide wheel sets 2 with a crawler-type cable climbing and walking device structure, and the two sets of driving wheel sets 3 are symmetrically installed on the outer frame 1a through the guide mandrel 4 Two sets of guide wheel sets 2 are symmetrically installed on the left and right two installation surfaces of the outer frame 1a through the guide mandrel 4 on the upper and lower mounting surfaces, and the driving wheel set and guide wheel set 2 of the walking device pass throu...

Embodiment 2

[0067] A kind of crawler-type cable automatic climbing mechanism whose outer frame is a hexagonal frame 1b, such as Figure 7 , Figure 8 As shown, it includes the outer frame 1b, the climbing and walking device installed on the outer frame 1b and the compression adjustment device;

[0068] The outer frame 1b is a hexagonal cylindrical frame with six pairwise symmetrical installation surfaces and a regular hexagonal cross-section. The climbing and walking device includes three sets of climbing and walking In addition to the drive wheel set 3 of the device structure, it also includes 3 sets of guide wheel sets 2. The 3 sets of drive wheel sets 3 are installed on the 3 mounting surfaces 1b1, 1b3, and 1b5 of the outer frame 1b at intervals through the guide mandrel 4. The 3 sets of guide wheels The wheel set 2 is installed on the other three mounting surfaces 1b2, 1b4, and 1b6 of the outer frame 1b at intervals through the guide mandrel 4, and the three mounting surfaces 1b1, 1b...

Embodiment 3

[0072] A crawler-type cable automatic climbing mechanism whose outer frame is a cylindrical frame 1c.

[0073] Such as Figure 9 , Figure 10 As shown: the climbing walking device includes 3 sets of driving wheel sets 3 with a crawler-type cable climbing and walking device structure, and the 3 sets of driving wheel sets 3 are evenly installed on the outer frame 1c through the guide mandrel 4. Cylindrical installation On the surface, the three sets of driving wheel sets 3 can move radially relative to the outer frame 1c through the guide mandrel 4;

[0074] There are three compression adjustment devices, which are installed on the cylindrical mounting surface of the outer frame and are used to adjust the compression force of each set of driving wheel sets 3 pairs of cables of the climbing and walking device. This structure eliminates the need for guiding wheel set 2;

[0075] The structures of each driving wheel set 3 and the compression adjusting device described in this em...

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Abstract

The invention discloses an automatic climbing mechanism for a track inhaul cable. The mechanism comprises an outer framework, and a climbing and walking device and compacting and adjusting devices which are arranged on the outer framework; the outer framework is cylindrical, and one surface of the outer framework is made into a hinged mode and can be freely opened and closed; the climbing and walking device comprises n sets of driving wheel groups with track inhaul cable climbing and walking device structures and m sets of guide wheel groups, and the n sets of driving wheel groups and the m sets of guide wheel groups are arranged on the mounting face of the outer framework through a guide core shaft or uniformly or symmetrically; the number of the compacting and adjusting devices is n+m, the compacting and adjusting devices are arranged on the mounting face of the outer framework respectively, n and m are numbers which are between 2 and 20 and can be divided exactly by 2 or 3, and m also can be 0; and a climbing control system of the mechanism consists of an upper computer and a human-computer interface thereof, a radio transceiving device and a lower computer. The climbing mechanism can stably and reliably climb and decline on the surface of the inhaul cable, the walking device is convenient to compact, balance and adjust the inhaul cable, and the control system of the climbing mechanism is advanced, has simple and convenient operation and can realize wireless or wired control.

Description

Technical field: [0001] The invention relates to cable maintenance equipment, in particular to a cable automatic climbing mechanism and a control system for a cable maintenance robot working on cables of a cable-stayed bridge, belonging to the technical field of robots. Background technique: [0002] The cable inspection and maintenance robot is an intelligent machine that uses the cable as a supporting point, can automatically climb and descend along the cable, and can take pictures, damage detection and various maintenance of the cable. It is the latest technology and development direction for the detection and maintenance of bridges or other building cables. The cable automatic climbing system is the basis of the cable inspection and maintenance robot. The shortcomings of the existing cable automatic climbing system technology mainly include: [0003] 1. When the electric climbing method is adopted, the wheeled climbing walking device is used, the walking reliability and...

Claims

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Application Information

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IPC IPC(8): E01D19/10G05B19/418
CPCY02P90/02
Inventor 李德兴方树严李荣邓年春廖恒王晓琳甘秋萍赵劼周庠天张日亮
Owner LIUZHOU OVM MASCH CO LTD
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