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Product on-line detector

A technology for detectors and products, which is applied in the direction of optical testing for flaws/defects, etc., can solve problems such as prone to misjudgment, inconsistent testing standards, time-consuming and manpower consumption, and achieve the effect of saving manpower and testing time

Inactive Publication Date: 2011-04-27
SUZHOU VISIONFAST MACHINE VISION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Existing product testing generally adopts manual operation, which is time-consuming and requires a lot of manpower, and manual operation inevitably has the situation that the testing standards cannot be guaranteed to be consistent, and it is prone to misjudgment; machine testing is generally used for single product testing, that is, manual placement It takes a lot of time and manpower to put in a single product, and then take it out and put it into another one after testing. The instrument for testing a single product usually continuously detects the same type of product, and it cannot be set in advance to detect multiple products. Product model and intelligent judgment

Method used

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Examples

Experimental program
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Effect test

Embodiment

[0024] Embodiment: a kind of product online tester, this tester comprises:

[0025] Rack 1 is placed on one side of the production line 20: the side of the frame close to the production line 20 is provided with a mounting frame 11, and the top of the mounting frame 11 extends toward the production line to form a hanger 12 directly above the production line 20 ;

[0026] The camera 4 is fixedly positioned on the hanger 12: the camera port of the camera 4 faces the production line 20; the camera 4 is connected to the industrial computer through an image acquisition card, and is controlled by the industrial computer and transmits the captured image information to the industrial computer;

[0027] At least one lighting lamp is fixedly placed on the installation frame 11: the lighting light is irradiated on the production line area facing the camera port of the camera 4; the lighting lamp is connected to the COM port of the industrial computer through the optical coupling terminal,...

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PUM

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Abstract

The invention discloses a product on-line detector. The product on-line detector comprises a stander which is arranged on one side of a production line, wherein the stander is fixedly provided with a camera and at least one lighting lamp; at least one pair of sensors is symmetrically fixed on the two sides of the production line; a image pickup port of the camera is opposite to the production line; the light of the lighting lamp irradiates the region opposite to the image pickup port of the camera; the first pair of sensors is positioned to ensure that the area, of which the image needs to be picked up for the first time, of a product is exactly positioned under the image pickup port of the camera when the product triggers the pair of sensors; after the sensors are triggered, a signal is transmitted to an industrial personal computer; the movement of the product is sensed through the sensors; the industrial personal computer controls the camera to pick up image information of the product and determines the type of the product; furthermore, parameters of the camera and the working condition of the lighting lamp are adjusted according to the type of the product; after all subsequent pictures picked up by the camera are transmitted to the industrial personal computer, the industrial personal computer performs intelligent operation according to a preset program and acquires detection result information; a detection result is displayed by a display; and through the process, the product detection is finished on line, thus labor and detection time are greatly saved.

Description

technical field [0001] The invention relates to the field of product quality detection, in particular to a product on-line detector. Background technique [0002] Existing product testing generally adopts manual operation, which is time-consuming and requires a lot of manpower, and manual operation inevitably has the situation that the testing standards cannot be guaranteed to be consistent, and it is prone to misjudgment; machine testing is generally used for single product testing, that is, manual placement It takes a lot of time and manpower to put in a single product, and then take it out and put it into another one after testing. The instrument for testing a single product usually continuously detects the same type of product, and it cannot be set in advance to detect multiple products. Product model and intelligent judgment. Contents of the invention [0003] In order to overcome the above-mentioned defects, the present invention provides an online product detector,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/89
Inventor 王健
Owner SUZHOU VISIONFAST MACHINE VISION TECH
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