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Method for producing one-piece compressed hard glass fish collecting lamp bulb shell

A hard glass, press molding technology, applied in blown glass, glass molding, glass manufacturing equipment, etc., can solve the influence of internal pressure and external pressure of fish-collecting lamps, reduce the service life of fish-collecting lamps, and poor bulb consistency and other problems, to achieve the effect of fixed bulb shape, good consistency, and standard length

Inactive Publication Date: 2011-11-23
周玉春
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This traditional processing method has many defects and deficiencies. First, the original shape and wall thickness of the quartz tube will change under high temperature and softened state during shaping, resulting in the outer diameter, inner diameter and wall thickness of the bulb after molding. The consistency of the thickness is poor, especially the wall thickness is different, which is easy to seriously affect the internal and external pressure of the whole fish-collecting lamp and reduce the service life of the fish-collecting lamp; One-third of the pipe cannot be reused, resulting in waste

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The implementation steps of one-time molding of Φ60mm Jiyu bulb shell:

[0019] Install two Jiyu bulb shell molds of the same size on the fixed frame respectively, and can open and close arbitrarily under the mechanical brake;

[0020] After the hard glass electric furnace is continuously melted at 1200°C at high temperature, the hard glass melt is continuously fed from the feeding port, and directly fed into the mold through the mold feeding hole;

[0021] When all the molten glass enters the mold, press compressed air with a pressure of 0.1-0.2MPa and a flow rate of 1m3 / min into the mold from the upper port of the mold to suppress the molten glass;

[0022] The manipulator automatically opens the mold, and the Φ60mm Jiyu bulb shell is formed.

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PUM

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Abstract

The invention discloses a method for producing one-piece compressed hard glass fish collecting lamp bulb shell. The method comprises the following steps of: (1) selecting the specific size of a standard bulb shell to design the scheme of forming dies in advance, wherein in die materials, graphite or high-strength heat-resisting alloy can be used as blanks; (2) designing the bulb shell dies; (3) designing the two dies which have the same size, and forming feed holes with the diameters of between 30 and 50 millimeters uniformly at the upper ends of the two dies, wherein the two dies can be opened or closed under the mechanical control; (4) blanking hard glass melts continuously from a blanking opening and melting in a hard glass electric kiln at the high temperature of 1,200 DEG C, and conveying the hard glass melts into the dies directly from the feed holes of the dies; (5) after the hard glass melts are conveyed into the dies from the feed holes of the dies, introducing compressed air from the feed holes of the dies, and blowing; and (6) opening the dies, and cooling slowly to form the fish collecting lamp bulb shell. The method has the advantages that: the lamp bulb shell is fixed in a shape, uniform in outer diameter and wall thickness, standard in length and high stability and consistency; a large number of glass materials are saved; and the cost is reduced.

Description

technical field [0001] The invention relates to the field of quartz product manufacturing, in particular to a production method of a hard glass fish-collecting light bulb shell formed by one-time pressing Background technique [0002] At present, the domestic electric light source industry has been using the traditional processing method for the production and manufacture of the shell of the fishing lamp. The shell material used is the ultraviolet filter quartz tube. The production method adopts the technical process of glass lathe flame shaping and artificial blowing. The Φ60 ∽100mm and 500∽600mm in length, the UV-filtering quartz tube is fixed on one end of the glass lathe with a fixture; then the lathe is started, and the rotating quartz tube is fired directly with an oxyhydrogen flame. When the quartz tube is close to the softening point, artificial Blow molding and sealing, and form the fish-collecting bulb shell after cooling. This traditional processing method has ma...

Claims

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Application Information

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IPC IPC(8): C03B9/00
Inventor 周玉春
Owner 周玉春
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