Unlock instant, AI-driven research and patent intelligence for your innovation.

Forming method and device for 0° laminate of composite materials

A composite material and layering technology, applied in the direction of lamination devices, chemical instruments and methods, lamination, etc., can solve the problems of unstable quality, low production efficiency, high scrap rate, and improve forming efficiency, reduce scrap rate, The effect of ensuring product quality

Active Publication Date: 2015-08-26
SHANGHAI VANGUARD COMPOSITE TECH
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Solve the problems of high waste rate, low production efficiency and unstable quality in manual laying prepreg process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Forming method and device for 0° laminate of composite materials
  • Forming method and device for 0° laminate of composite materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0029] The present invention will be further described below in conjunction with accompanying drawing:

[0030] figure 1 It is a flow chart of the forming method of the 0° laminate of the composite material of the present invention. The process starts at step 101 . Then, in step 102, start the rotating motor of the take-up roll to separate the prepreg tape from the backing paper; the separated prepreg tape passes through the pneumatic cutter and stops under the pressure roller.

[0031] In step 103, the pressure roller presses the prepreg tape on the surface of the core mold under the action of the air cylinder; the pressure of the pressure roller is provided by the air cylinder of the pressure roller and has nothing to do with the curvature of the surface of the core mold.

[0032] In step 104, the tape-laying head is rotated under the control of the program so that the direction of the layer and the axis of the mandrel form an angle of 0. The present invention adjusts the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method and device for forming a composite material 0 DEG layer. The method comprises the following steps of: separating a pre-impregnated belt from back lining paper, compressing the pre-impregnated belt on the surface of a core mold through the compression roller under the action of a cylinder, rotating a belt laying head to make the laying direction form 0 DEG with the axis of the core mold, moving the belt laying head along the axis direction of the core mold under the control of a program, and laying up the pre-impregnated belt on the surface of the core mold under the pressure of the compression roller; when one travel is going to be completed, cutting the pre-impregnated belt through a pneumatic cutter to completing one travel; rotating the pre-impregnated belt by 180 DEG, rotating the core mold to a certain angle to make the surface of the core mold advance by the width of one pre-impregnated belt, and repeating the above procedures to perform continuous 0 DEG laying on the surface of the core mold. The invention provides a method and device for automatically laying and forming a 0 DEG layer on the surface of the core mold to replace the method for manually laying pre-impregnated cloth to form a 0 DEG layer, the forming efficiency is improved, and the scrap rate is reduced; meanwhile, glue content is easy to control and product quality is ensured because the pre-impregnated belt is adopted.

Description

technical field [0001] The invention relates to the field of composite material forming, in particular to a forming method and device for 0° layup of composite material. Background technique [0002] Composite materials, especially carbon fiber composite materials, have the advantages of light weight, high strength and high structural rigidity, and are used more and more widely. For example, the transition section between the carrier and the payload, the nozzle, the airborne radome, etc. At present, the main manufacturing methods of composite materials include prepreg hand lay-up and filament winding molding. Manual lay-up mainly lays the prepreg fabric layer by layer on the mold according to the required size. Manual lay-up can realize lay-up in the direction of 0 angle, but the waste rate is high, the production efficiency is low and the quality is unstable; fiber winding molding It is not easy to pack closely, the design of winding angle is difficult, and winding of equ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B32B37/10B32B38/04B32B41/00
Inventor 陈瑞斌肖军陈瑞凡
Owner SHANGHAI VANGUARD COMPOSITE TECH