Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Special mold for ceramic blank high-pressure slip casting process

A high-pressure grouting and forming technology, applied in the direction of molds, etc., can solve the problems of slow crust formation, insufficient compactness, and reduced strength of gypsum molds, and achieve the effects of preventing damage, high strength, good water absorption and air permeability

Active Publication Date: 2012-06-27
重庆国之四维卫浴有限公司
View PDF4 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the field of sanitary ceramics, the normal pressure grouting molding process is usually used for the production of ceramic blanks. The grouting molding process has the following problems in actual use: 1. The grouting molding process requires the gypsum mold itself to absorb the water in the slurry to make the slurry Slow crust formation, the molding time usually takes 4 to 8 hours, and it is not dense enough; 2. Due to the slow flow rate of the slurry, the surface of the formed blank is not smooth enough; 3. The mold needs to be dried after each grouting molding, which cannot Continuous operation, low efficiency; 4. Due to the low efficiency of the grouting molding process, a large number of plaster molds need to be prepared at the same time, which not only requires a large investment in the mold, but also occupies a large area
[0004] The inventor found in actual use that it is precisely because most of the existing ceramic blank molding molds are made of gypsum, and the strength of the gypsum mold itself decreases rapidly with the increase of its water absorption, which cannot meet the requirements of high-pressure grouting molding , so there is an urgent need for a high-strength, water-permeable and breathable mold to be used in the high-pressure grouting molding process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Special mold for ceramic blank high-pressure slip casting process
  • Special mold for ceramic blank high-pressure slip casting process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0016] Below in conjunction with accompanying drawing and embodiment the technical solution of the present invention is further described:

[0017] like figure 1 As shown, the present invention provides a special mold for the high-pressure grouting molding process of ceramic blanks, including an outer mold composed of two half molds, a booster cover 6 and a support plate 2 for sealing the outer mold and the booster cover 6, and the outer mold It includes a water-absorbing and breathable K plaster mold 11 and a steel sleeve 12 arranged on the outer wall of the K plaster mold. The steel sleeve 12 is provided with air holes 13, and the outer surface of the K plaster mold 11 is provided with corresponding air holes 13 on the steel sleeve 12. The blind hole 14, the diameter of the blind hole 14 can be selected between 0.5 ~ 2mm according to the size of the mold, the bottom of the blind hole 14 is 1cm away from the inner surface of the K plaster mold 11, and the support plate 2 is p...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of ceramic forming and particularly relates to a bathroom ceramic blank forming mold, which comprises an outer mold and a support plate, wherein the support plate seals the outer mold. The bathroom ceramic blank forming mold is characterized in that the outer mold comprises a water-absorption ventilation K gypsum mold and a steel sleeve, the steel sleeve is arranged on the outer wall of the K gypsum mold, ventilation holes are arranged on the steel sleeve, and a slip casting opening and an air injection opening are arranged on the support plate. When a special mold for the ceramic blank high-pressure slip casting process disclosed by the invention is adopted, the intensity is high, the high-pressure damage is avoided, and in addition, water penetration and ventilation can be realized.

Description

Technical field [0001] The present invention is a ceramic forming technology field, which involves a molding mold of sanitary ceramics. Background technique [0002] In the field of bathroom ceramics, the production of ceramic pieces usually adopts normal pressure grouting molding process. There is a problem in actual use in actual use: 1. The grouting molding process requires the plaster mold itself to absorb the water in the slurry, so that the slurry to make the slurry liquidSlowly cutting the shell, the molding time usually requires 4-8h, and it is not dense enough; 2. Due to the slow flow of the slurry, the surface of the molding piece is not smooth.Continuous operation, low efficiency; 4. Due to the low efficiency of grouting and molding process, a large amount of plaster molds need to be prepared at the same time, which not only has large mold investment, but also occupies a large amount of area. [0003] In order to solve the above shortcomings of the existing grouting mo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B28B7/22
Inventor 周才友郑建和胡敏渝詹华春李建
Owner 重庆国之四维卫浴有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products