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High-sulfur alloy steel roll and production method

A production method and technology of alloy steel, applied in the direction of roll, metal rolling, metal rolling, etc., can solve the problems of difficult demoulding, high cost, difficult quality control, etc., achieve simple and reasonable production process, improve production efficiency, The effect of eliminating the annealing process

Inactive Publication Date: 2014-06-25
常熟市轧辊厂限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The roll is an important part of the rolling mill in the rolling mill. It uses the pressure generated by a pair or a group of rolls to roll the steel. It mainly bears the dynamic and static loads, wear and temperature changes during rolling. Therefore, the requirements for rolling steel are very important. High strength, high toughness, high thermal fatigue resistance and anti-sticking steel, and the current research on rolling steel has made considerable breakthroughs at home and abroad. Chinese patent documents CN1424423A and CN1264749A disclose a cobalt-containing aluminum high-speed steel roll The manufacturing method of the ring, but cobalt is a rare metal, and the content is too large, resulting in higher cost. At the same time, the quenching temperature of this method reaches 1060 ° C, and the high-temperature heat treatment makes it difficult to control the quality. A high-speed steel compounded by Chinese patent document CN1454723A In the manufacturing method of the roll ring, ordinary centrifugal casting is adopted, and ordinary paint is used in the casting mold. It is difficult to remove the mold during the cleaning process after casting. Chinese patent document CN1164379C proposes a manufacturing method for high-speed steel roll sleeves, mainly using electroslag Production by re-soldering requires large equipment investment and low effect, and the above-mentioned production methods all need to anneal the cast blank in actual processing, and the process is cumbersome

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Taking the roll ring of φ270 / 255mm×95mm as an example, the ingredients for manufacturing high-sulfur alloy steel rolls in this embodiment are as follows:

[0031] C: 0.6% Si: 1% Mn: 0.9% S: 1.8% Cr: 1.6% V: 0.1%

[0032] Mo: 0.4% W: 0.3% Ti: 0.1% Ba: 0.2% Pig iron: 93%

[0033] The manufacturing steps of the high-sulfur alloy steel roll in the present embodiment are as follows:

[0034] 1. Smelting: Smelting in an intermediate frequency induction steelmaking furnace. The lining of the steelmaking furnace is an alkaline furnace lining, and waste iron ore is used as raw material. The waste iron ore includes scrap iron and scrap steel. Add 40Kg, 1Kg of ferromolybdenum, 7.5Kg of ferrotungsten, and 2.25Kg of ferromanganese into the steelmaking furnace, and melt it with electricity. The molten steel is modified by the method. After melting, the sample is qualified and released at 1620°C, and then the molten steel is deoxidized with 0.5%-1.5% Al, and 0.3%-0.5% rare earth m...

Embodiment 2

[0048] Taking the roll ring of φ270 / 255mm×95mm as an example, the ingredients for manufacturing high-sulfur alloy steel rolls in this embodiment are as follows:

[0049] C: 0.4% Si: 0.8% Mn: 1% S: 3% P: 0.01% Cr: 4% V: 0.8%

[0050] Mo: 0.4% W: 0.5% Ti: 0.08% Ba: 0.4% Re: 0.005% The rest is Fe

[0051]Based on the above, the rollers processed by the present invention with a diameter less than or equal to 600mm have a surface hardness uniformity not greater than 3HSD; the rollers with a diameter larger than 600mm have a surface hardness uniformity not greater than 5HSD and a roll neck tensile strength greater than 550Mpa , It should be pointed out that in order to maintain the characteristics of the chemical elements in the steelmaking furnace in this embodiment, the lining of the steelmaking furnace can also be a neutral lining.

[0052] The so-called basic furnace lining in the present invention is made of basic refractory material, which mainly consists of magnesium oxide a...

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Abstract

The invention relates to a high-sulfur alloy steel roll and a production method. The high-sulfur alloy steel roll comprises the following chemical components by weight percent: 0.4%-1.0% of C, 0.5%-1% of Si, 0.5%-1% of Mn, 1.5%-10% of S, less than 0.05% of P, 4%-6% of Cr, 0.05%-1.5% of V, 0.1%-0.4% of Mo, less than 2% of W, 0.05%-0.1% of Ti, 0.005%-0.1% of Ba, less than 0.05% of Re, and the balance of Fe. The acknowledged rule that sulfur cannot exceed 0.03% is broken by the high-sulfur alloy steel roll; harmful elements are converted into beneficial elements; the produced high-sulfur alloy steel roll has the advantages of high-temperature resistance, self-lubricating property, abrasion resistance, and the like; no lubrication or less lubrication is required by the roll during application process, so that the working strength of workers is relieved; the rare metal Co is not contained, so that the production cost is lowered; an intermediate frequency furnace is used for melting; a horizontal centrifuge is used for pouring; a common high-temperature resistance furnace is used for performing thermal treatment; the equipment investment is less; the processing technology is free from annealing process; the production technology is simple and reasonable; and the production efficiency is greatly increased.

Description

technical field [0001] The invention relates to a steel rolling technology, in particular to a high-sulfur alloy steel roll and a production method. Background technique [0002] The roll is an important part of the rolling mill in the rolling mill. It uses the pressure generated by a pair or a group of rolls to roll the steel. It mainly bears the dynamic and static loads, wear and temperature changes during rolling. Therefore, the requirements for rolling steel are very important. High strength, high toughness, high thermal fatigue resistance and anti-sticking steel, and the current research on rolling steel has made considerable breakthroughs at home and abroad. Chinese patent documents CN1424423A and CN1264749A disclose a cobalt-containing aluminum high-speed steel roll The manufacturing method of the ring, but cobalt is a rare metal, and the content is too large, resulting in higher cost. At the same time, the quenching temperature of this method reaches 1060 ° C, and th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/60C21C5/52B22D13/00C21D1/18C21D9/38B21B27/00
CPCY02P10/20
Inventor 冯文华浦小弟严志成
Owner 常熟市轧辊厂限公司
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