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32results about How to "Eliminate the annealing process" patented technology

High-sulfur alloy steel roll and production method

The invention relates to a high-sulfur alloy steel roll and a production method. The high-sulfur alloy steel roll comprises the following chemical components by weight percent: 0.4%-1.0% of C, 0.5%-1% of Si, 0.5%-1% of Mn, 1.5%-10% of S, less than 0.05% of P, 4%-6% of Cr, 0.05%-1.5% of V, 0.1%-0.4% of Mo, less than 2% of W, 0.05%-0.1% of Ti, 0.005%-0.1% of Ba, less than 0.05% of Re, and the balance of Fe. The acknowledged rule that sulfur cannot exceed 0.03% is broken by the high-sulfur alloy steel roll; harmful elements are converted into beneficial elements; the produced high-sulfur alloy steel roll has the advantages of high-temperature resistance, self-lubricating property, abrasion resistance, and the like; no lubrication or less lubrication is required by the roll during application process, so that the working strength of workers is relieved; the rare metal Co is not contained, so that the production cost is lowered; an intermediate frequency furnace is used for melting; a horizontal centrifuge is used for pouring; a common high-temperature resistance furnace is used for performing thermal treatment; the equipment investment is less; the processing technology is free from annealing process; the production technology is simple and reasonable; and the production efficiency is greatly increased.
Owner:常熟市轧辊厂限公司

Piercing plug laser strengthening process dispensing with preheating before laser cladding

The invention relates to a laser strengthening process of a piercing plug. The laser strengthening process is characterized by firstly carrying out laser cladding on a transition alloy layer on the surface of a piercing plug matrix and then carrying out laser cladding on the high-strength alloy layer on the transition alloy layer, wherein the alloy powder adopted by the transition alloy layer is the nickel base alloy; the alloy powder adopted by the high-strength alloy layer is the cobalt base alloy. The laser strengthening process has the advantages that the transition alloy layer in the process has lower hardness than the high-strength alloy layer, plays a role in transition for the high-strength alloy layer with high hardness and high wear resistance and can well relieve the surfacing stress, so that even if the plug is not preheated or annealed, the residual surfacing stress can not have great impacts on the tissues of a laser cladding layer, thus effectively avoiding impacting the properties of the cladding layer by annealing, substantially improving the surface hardness and wear resistance of the piercing plug, simultaneously omitting the processes of preheating and annealing and also improving the production efficiency.
Owner:JIANGSU ZHONGOU FERTILIZER

Method for producing highly-reaming hot-dip galvanized sheet with tensile strength of 540 MPa

ActiveCN109055867ASolve the impact of safe and stable operationHigh elongationHot-dipping/immersion processesSteelmakingProduction line
The invention discloses a method for producing a highly-reaming hot-dip galvanized sheet with the tensile strength of 540 MPa and belongs to the technical field of hot-dip galvanized sheets. The technical solution is as follows: (1) preparing molten iron; (2) pretreating the molten iron, and performing converter steelmaking and LF furnace refining; (3) after treatment by the LF furnace, performingtreatment on an ESP production line, so that a hot-rolled strip steel with the thickness of 1.0 4.0 mm is prepared; (4) cooling the hot-rolled strip steel obtained in step (3), reeling the cooled hot-rolled strip steel and putting the same into a warehouse, so that a hot-rolled raw material reel is prepared; and step (5), after the prepared hot-rolled raw material reel is inspected, transferringthe hot-rolled raw material reel to a PGL acid-plating continuous production line for hot galvanizing, so that the hot-dip galvanized sheet is prepared. The tensile strength of the hot-dip galvanizedsheet produced through the method disclosed by the invention is greater than 540 MPa; and compared with a traditional hot-dip galvanized sheet production method, the method disclosed by the inventionhas the advantages that the process procedure is shortened and the energy saving and cost reduction are achieved.
Owner:RIZHAO STEEL HLDG GROUP

Pulse current auxiliary inner grooved copper tube forming device

The invention discloses a pulse current auxiliary inner grooved copper tube forming device, which comprises a power, a tube blank contact device and a formed tube contact device. The tube blank contact device comprises a bottom plate, an insulating plate, support frames, rolling bodies, wherein two rolling bodies in up and down arrangement form a group and are fixed between the two support frames; a formed tube contact device comprises a tightening spring, a sleeve and a graphite block; the tube blank contact device and a copper tube before reducing processing are in rolling contact; a positive electrode of the power supply is connected with the tube blank contact device; the formed tube contact device contacts with the copper tube after spinning of internal thread and sizing process; and the negative electrode of the power supply is connected with the formed tube contact device. During operation, the power supply continuously outputs pulse current to form a closed loop with the tube blank contact device, the copper tube and the formed tube contact device. The invention uses the electro plastic effect of metal in the inner grooved copper tube machining process to improve the elongation of the copper tube, so that the metal has good fluidity in spinning forming to obtain an ideal tooth shape; and the device reduces deformation resistance, is easy for drawing, and omits an annealing process.
Owner:JIANGSU RUNFU MECHANICAL ROLL MFG

Piercing plug laser strengthening process dispensing with annealing after laser cladding

The invention relates to a laser strengthening process of a piercing plug. The laser strengthening process is characterized by firstly carrying out laser cladding on a transition alloy layer on the surface of a piercing plug matrix and then carrying out laser cladding on the high-strength alloy layer on the transition alloy layer, wherein the alloy powder adopted by the transition alloy layer is the nickel base alloy; the alloy powder adopted by the high-strength alloy layer is the cobalt base alloy. The laser strengthening process has the advantages that the transition alloy layer in the process has lower hardness than the high-strength alloy layer, plays a role in transition for the high-strength alloy layer with high hardness and high wear resistance and can well relieve the surfacing stress, so that even if the plug is not preheated or annealed, the residual surfacing stress can not have great impacts on the tissues of a laser cladding layer, thus effectively avoiding impacting the properties of the cladding layer by annealing, substantially improving the surface hardness and wear resistance of the piercing plug, simultaneously omitting the processes of preheating and annealing and also improving the production efficiency.
Owner:邳州市润宏实业有限公司

Heat-resistant steel for corrosion-resistant high-pressure boiler pipe and production method thereof

The invention discloses heat-resistant steel for a corrosion-resistant high-pressure boiler pipe and a production method thereof. The heat-resistant steel comprises the following chemical components of, by weight, 0.13%-0.15% of C, 0.25%-0.30% of Si, 1.00%-1.20% of Mn, 0.35%-0.45% of Cr, 0.25%-0.30% of Mo, 1.00%-1.10% of Ni, 0.50%-0.55% of Cu, 0.015%-0.030% of Nb, 0.015%-0.030% of Al, less than orequal to 0.013% of P, less than 0.003% of S, less than or equal to 0.010% of As, less than or equal to 0.010% of Sn, less than or equal to 0.010% of Pb, less than or equal to 0.010% of Sb, less thanor equal to 0.010% of Bi, less than or equal to 0.035% of As+Sn+Sb+Pb+Bi, less than or equal to 0.02% of V, less than or equal to 0.00015% of [H], less than or equal to 0.0020% of [O], less than or equal to 0.0070% of [N] and the balance Fe. According to the components, the heat-resistant steel for the corrosion-resistant high-pressure boiler pipe and the production method thereof have the advantages that a small amount of Cr elements are added, the Cu-Cr composite effect is utilized, and the high-temperature strength, the creep resistance and the H2S corrosion resistance of the high-pressureboiler pipe are improved.
Owner:JIANGSU LIHUAI IRON AND STEEL CO LTD +1

Machining method of diesel engine valve blank

ActiveCN110814662AEliminate the annealing processEliminate the rough turning process before valve surface strengtheningSolution treatmentDieseling
The invention discloses a manufacturing method of a diesel engine valve blank. The manufacturing method comprises the following steps of S1, hot upsetting forming, specifically, conducting upsetting on a bar on an electric upset forging machine to form a rough blank and conducting forging and pressing in a die to form a forging blank; S2, heat treatment, specifically, feeding the forging blank into a high-temperature furnace to be subjected to solution treatment immediately after completion of forging and pressing, conducting water cooling to the indoor temperature, conducting heat preservation and aging treatment at 750-780 DEG C for 10-12 h and then discharging the forging blank from the furnace; and S3, deformation strengthening, specifically, feeding the forging blank into a deformation strengthening die within 3-5 s after aging treatment and furnace discharge, conducting forging and pressing at pressure of 6500-17000 KN for 1-3 times, conducting oil cooling on the forging blank tothe indoor temperature to obtain the diesel engine valve blank. Through the manufacturing method, the requirement for the performance of the valve blank can be met, the service life of the valve blank can be prolonged, the production procedures can be reduced, the consumption and production cost of a raw material can be reduced, and the production cycle can be shortened.
Owner:CHONGQING YUEJIN MACHINERY

Amorphous nanocrystalline magnetically soft alloy and preparation method thereof

The invention relates to an amorphous nanocrystalline magnetically soft alloy and a preparation method of the magnetically soft alloy. The amorphous nanocrystalline magnetically soft alloy comprises the following chemical components in percentage by atom: 39-44 of Fe, 39-44 of Co, 0-4 of Al, 0.6-1.5 of Mo, 5.5-7.4 of Zr, 3.6-5.5 of B and 0.5-1.4 of Cu. Compared with traditional iron-based amorphous, nanocrystalline magnetically soft alloys and the like, the amorphous nanocrystalline magnetically soft alloy has the advantages that a precious metal Nb is replaced by cheap Al, and simultaneously, a part of precious metal B is replaced by cheap Zr; an amorphous nanocrystalline ribbon in a quenching state is obtained by particularly adjusting the chemical components and optimizing a belt technology; a complicated annealing process is omitted, and the cost of amorphous nanocrystalline soft magnetic material is greatly reduced. The amorphous nanocrystalline magnetically soft alloy is simple in technology, low in cost and easy to industrialize; the obtained product has high saturation induction intensity, so that the magnetically soft alloy can be used for national defense and civilian industry products such as a distribution transformer, a motor magnetic core and a high-power switching power supply.
Owner:UNIV OF SHANGHAI FOR SCI & TECH

High-sulfur alloy steel roll and production method

The invention relates to a high-sulfur alloy steel roll and a production method. The high-sulfur alloy steel roll comprises the following chemical components by weight percent: 0.4%-1.0% of C, 0.5%-1% of Si, 0.5%-1% of Mn, 1.5%-10% of S, less than 0.05% of P, 4%-6% of Cr, 0.05%-1.5% of V, 0.1%-0.4% of Mo, less than 2% of W, 0.05%-0.1% of Ti, 0.005%-0.1% of Ba, less than 0.05% of Re, and the balance of Fe. The acknowledged rule that sulfur cannot exceed 0.03% is broken by the high-sulfur alloy steel roll; harmful elements are converted into beneficial elements; the produced high-sulfur alloy steel roll has the advantages of high-temperature resistance, self-lubricating property, abrasion resistance, and the like; no lubrication or less lubrication is required by the roll during application process, so that the working strength of workers is relieved; the rare metal Co is not contained, so that the production cost is lowered; an intermediate frequency furnace is used for melting; a horizontal centrifuge is used for pouring; a common high-temperature resistance furnace is used for performing thermal treatment; the equipment investment is less; the processing technology is free from annealing process; the production technology is simple and reasonable; and the production efficiency is greatly increased.
Owner:常熟市轧辊厂限公司

High intensity, corrosion resistant and high ductility steel for mooring chain and production process thereof

The invention discloses a high-strength corrosion resistant high-tenacity steel which is used for mooring chain and a production process hereof; the chemical components (wt percent) are: 0.18 percent to 0.25 percent of C, 0.10 percent to 0.35 percent of Si, 1.40 percent to 1.80 percent of Mn, 0.80 percent to 1.40 percent of Cr, 0.60 percent to 1.20 percent of Ni, 0.40 percent to 0.70 percent of Mo, 0.02 percent to 0.06 percent of Nb, 0.02 percent to 0.06 percent of Al, S which is less than or equal to 0.010 percent, P which is less than or equal to 0.020 percent, B which is less than or equal to 0.005 percent, Cu which is less than or equal to 0.20 percent, Sb which is less than or equal to 0.010 percent, Sn which is less than or equal to 0.03 percent, As is less than or equal to 0.04 percent, [O] which is less than or equal to 0.0018 percent, [N] which is less than or equal to 0.0060 percent and the rest is Fe. The invention avoid producing martensite tissue with optimized design of components and in this way the material tissue can not be converted to produce central crack in a long-term placement under the situation that the parent metal does not adopt annealing process; at the same time the precious metal Ni is saved. The invention adopts RH / VD for desaeration and removing impurities and in this way, the purity of the steel can be obviously increased; the invention adopts converter for melting which reduces the energy consumption and saves cost.
Owner:JIANGSU SHAGANG GROUP HUAIGANG SPECIAL STEEL CO LTD

A pulse current assisted internal thread copper tube forming device

The invention discloses a pulse current auxiliary inner grooved copper tube forming device, which comprises a power, a tube blank contact device and a formed tube contact device. The tube blank contact device comprises a bottom plate, an insulating plate, support frames, rolling bodies, wherein two rolling bodies in up and down arrangement form a group and are fixed between the two support frames; a formed tube contact device comprises a tightening spring, a sleeve and a graphite block; the tube blank contact device and a copper tube before reducing processing are in rolling contact; a positive electrode of the power supply is connected with the tube blank contact device; the formed tube contact device contacts with the copper tube after spinning of internal thread and sizing process; and the negative electrode of the power supply is connected with the formed tube contact device. During operation, the power supply continuously outputs pulse current to form a closed loop with the tube blank contact device, the copper tube and the formed tube contact device. The invention uses the electro plastic effect of metal in the inner grooved copper tube machining process to improve the elongation of the copper tube, so that the metal has good fluidity in spinning forming to obtain an ideal tooth shape; and the device reduces deformation resistance, is easy for drawing, and omits an annealing process.
Owner:JIANGSU RUNFU MECHANICAL ROLL MFG
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