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Rust removing and cleaning method for railway rolling stock wheel sets

A technology for railway locomotives and vehicles, which is applied in the field of rust removal and cleaning, can solve the problems of decreased flaw detection accuracy, flaw detection interference, safety hazards, etc., and achieves the effects of high rust removal efficiency, thorough rust removal and low cost.

Inactive Publication Date: 2012-09-19
QINGHAI JITIAN TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the long-term operation of the wheel set, except for the tread and the wheel rim in contact with the rail, the rest of the parts exposed to the air will be corroded to varying degrees. Accuracy is greatly reduced
[0004] At present, the derusting method for the wheel set is mainly the mechanical derusting method, and its main process is: roll the wheel set into the derusting machine, make the wheel set fall on the runner, and the wheel set is driven by the runner to make the original rust. The ground rolls axially. At the same time, the cantilever wire brush protruded from the descaling machine is pressed against the wheel shaft and rotates at a high speed and moves laterally. The rust attached to the wheel shaft is brushed off by the high-speed friction between the wire brush and the wheel shaft. The purpose of derusting, but because the two sides of the wheel are curved surfaces, the wire brush cannot reach it, so only the axle can be derusted, but the derusting treatment of the wheel cannot be completed, leaving a safety hazard

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] Embodiment 1: Step 1, place the wheelset on the runner, and make it rotate with the runner, the speed of the wheelset: 3 revolutions per minute; Step 2, use a high-pressure water sandblasting gun (SQ70 type) , spray the wheel shaft with high-pressure water and sand for 10 minutes, and spray the two sides of the wheel for 10 minutes respectively to remove the rust layer on the wheel set. The pressure of the high-pressure water sandblasting gun is 25MPa, and the flow rate is 70 liters / minute; step 3. Place the wheel set at the cleaning station, and use the normal pressure clean water nozzle to spray and rinse the wheel set that has completed the rust removal process for 3 minutes, and rinse off the dirt and sand attached to the wheel set during the rust removal process. In the process of spraying and rinsing, add an inter-process water-based rust inhibitor (HTS-2A) with a volume content of 5% in the spraying water, so that the wheel set will not produce new rust in a short...

Embodiment 2

[0011] Embodiment 2: Step 1, the wheel is placed on the runner, and makes it rotate with the runner, the rotating speed of the wheel: 20 revolutions / minute; Step 2, use a high-pressure water sandblasting gun (such as TQ50- 50 type), spray the wheel shaft with high-pressure water and sand for 3 minutes, and spray the two sides of the wheel for 3 minutes to remove the rust layer on the wheel set. The pressure of the high-pressure water sandblasting gun is 50MPa, and the flow rate is 30 liters / minute; Step 3. Put the wheel set at the cleaning station, and use the normal pressure clean water nozzle to spray and rinse the wheel set after the derusting process for 8 minutes, and rinse the dirt and sand attached to the wheel set during the derusting operation. clean. In the process of spraying and rinsing, 2% by volume of inter-process water-based rust inhibitor (RHC120) is added to the spraying water, so that the wheelset will not produce new rust in a short time after derusting and...

Embodiment 3

[0012] Embodiment 3: Step 1, place the wheel on the runner, and make it rotate with the runner, the speed of the wheel: 12 revolutions per minute; Step 2, use a high-pressure water sandblasting gun, and use high-pressure water Spray the wheel shaft with sand for 5 minutes, and spray the two sides of the wheel for 6 minutes to remove the rust layer on the wheel set. The pressure of the high-pressure water sandblasting gun is 38MPa, and the flow rate is 50 liters / min; At the cleaning station, use the normal-pressure clean water nozzle to spray and rinse the wheel set that has completed the rust removal process for 5 minutes, and rinse off the dirt and sand attached to the wheel set during the rust removal process. In the process of spraying and rinsing, add an inter-process water-based rust inhibitor (QS-52) with a volume content of 3% in the spraying water, so that the wheelset will not produce new rust in a short time after derusting and cleaning.

[0013] The high-pressure wa...

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PUM

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Abstract

The invention relates to a rust removing and cleaning method for a railway rolling stock wheel set and is applied to the rust cleaning work prior to fault localization of the railway rolling stock wheel set. The rust removing and cleaning method includes the following steps: (1) placing the wheel set on a wheel rotator; (2) utilizing a high-pressure-water sand blasting gun to spray wheel shafts and two sides of the wheel respectively for 3 to 10 minutes by high-pressure water and sands to remove rust on the wheel set; (3) placing the wheel set at cleaning position and utilizing normal-pressure clean water to comprehensively spraying the rust-removed wheel set for 3 to 8 minutes. In the step (1), the rotating speed of the wheel rotator ranges from 3 to 20 turns per minute; in the step (2), the pressure of the high-pressure-water sand blasting gun ranges from 25 to 50 megapascals, and the flow ranges from 30 to 70 liters per minute.

Description

technical field [0001] The invention relates to a rust removal and cleaning method for a wheel set of a railway locomotive, in particular to a method for removing rust by spraying sandy water to the wheel set in an innovative way. Background technique [0002] The wheel set of the railway rolling stock is the part of the rolling stock that is in contact with the rail, and it consists of two left and right wheels that are firmly pressed on the same axle. The role of the wheel set is to ensure the running and turning of the rolling stock on the rails, bear all the static and dynamic loads from the rolling stock, transmit it to the rail, and transfer the load caused by the uneven track to the parts of the rolling stock. In addition, the driving and braking of the rolling stock is also achieved through the wheelset. The wheel set is one of the most important components on the railway rolling stock, and it is also one of the most critical control points related to the safety of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24C1/10
Inventor 马树民李明李永福
Owner QINGHAI JITIAN TECH DEV
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