Ultrathin toughened glass production line and production method

A tempered glass and ultra-thin glass technology, which is applied in glass tempering, glass manufacturing equipment, manufacturing tools, etc., can solve problems such as increased energy consumption, slow flow rate, and increased glass temperature, so as to reduce energy consumption loss and achieve stable and accurate transmission , Strong cooling effect

Active Publication Date: 2012-10-31
杭州精工机械有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The quenching process uses the air output by the blower. Because of its low pressure, slow flow rate and high temperature, the number of cooling fans increases, thereby increasing energy consumption and reducing tempering efficiency.
Its shortcomings: first, due to insufficient cooling capacity, it is impossible to temper ultra-thin glass; second, the glass conveying mechanism has poor transmission stability, poor synchronization, and is not easy to detach, and has insufficient ability to deal with emergencies; Entering the furnace and moving forward will cause the temperature of the glass head to be high. Adjusting the temperature in the furnace will have no effect on the glass, resulting in uneven heating temperature of the heated glass surface, and there is a problem of changing the length of the front and rear sides; The roller conveying roller in the furnace body is in line contact with the glass, and the distance between the two rollers is large, which

Method used

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  • Ultrathin toughened glass production line and production method
  • Ultrathin toughened glass production line and production method
  • Ultrathin toughened glass production line and production method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1: with reference to attached Figure 1-7 . A production line for ultra-thin tempered glass, comprising a glass conveying mechanism 1, a glass dimension measuring device 2, a heating furnace body 3, a quenching air grid section 4 and a program controller, a plurality of driving wheels 102 in the glass conveying mechanism 1, etc. On the driving shaft 103 with fixed spacing, one end of the plurality of rollers 101 located above the driving shaft 103 has a driven wheel 105 respectively, and the wheel surface of the driven wheel 105 is perpendicular to the wheel surface of the driving wheel 102, and the 8-shaped transmission belt 104 is sleeved on the driving wheel 102 On the driven wheel 103 and drive a plurality of driving wheels 102 through the drive shaft 103 to drive a plurality of rollers 101 matched therewith to rotate synchronously; a plurality of photoelectric cells in the glass dimension measuring device 2 are horizontally densely distributed on the ent...

Embodiment 2

[0028] Embodiment 2: with reference to attached diagram 2-1 with 2-2 . On the basis of Embodiment 1, the driving wheel 102 and the driven wheel 105 in the glass conveying mechanism 1 are single-groove belt transmission wheels, and the single-groove belt transmission uses an 8-shaped transmission belt for power transmission between the driving wheel and the driven wheel.

Embodiment 3

[0029] Embodiment 3: with reference to attached Figure 2-3 with 2-4 . On the basis of Embodiment 1, the driving wheel 102 and the driven wheel 105 in the glass conveying mechanism 1 are double-groove belt transmission wheels, and two 8-shaped transmission belts are used for power transmission between the driving wheel and the driven wheel. transfer.

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PUM

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Abstract

The invention relates to an ultrathin toughened glass production line and a production method. According to the ultrathin toughened glass production line and the production method, driven wheels are fixed to one of the ends of a plurality of rollers placed on the driving shaft on which a plurality of driving wheels in a glass conveying mechanism are fixed at equal intervals, respectively; the faces of the driven wheels are vertical to the faces of the driving wheels; a plurality of photoelectric tubes in a glass measuring device are transversely and densely distributed below an inlet of a heating furnace body; the signal output ends of the photoelectric tubes are connected with the signal input ends of a photoelectric controller in the glass measuring device; the length and the width of the glass are calculated through an optical-electricity encoder; a plurality of high-temperature gas spraying tubes are arranged at equal intervals or unequal intervals on roller conveying channels in the heating furnace body; wind ports are arranged between the rollers in the roller conveying channels in the heating furnace body; air blasting pipes serving as convex nozzle type channels are arranged in an outlet of the heating furnace body; and the outlets of the convex nozzle type channels are opposite to inserting inlets of a quenching device. According to the ultrathin toughened glass production line and the production method, the cooling medium is replaced, thus greater cooling performance is achieved.

Description

technical field [0001] The invention relates to an ultra-thin tempered glass production line and a production method capable of continuously tempering ultra-thin glass with a thickness below 2.5mm, and the tempering standard can meet the national requirements for tempered glass for building materials, and belongs to the field of tempered glass production line manufacturing. Background technique [0002] The traditional continuous tempering furnace is mainly composed of five parts: loading table, preheating section, heating furnace, high pressure section, deceleration section, cooling section and unloading table; plus blower, bellows and air duct, electrical control system and computer terminal etc. facility. The original glass is put into the furnace from the loading table, and goes through the preheating section. Then to the heating section. Heating to a temperature suitable for tempering, then entering the strengthening section for uniform and rapid quenching, and then e...

Claims

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Application Information

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IPC IPC(8): C03B27/012C03B27/044
Inventor 姚敏
Owner 杭州精工机械有限公司
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