One-stop extraction method of bioactive substances in crayfish by-products

A technology of biologically active substances and an extraction method is applied in the field of one-stop extraction of biologically active substances in by-products of crayfish, which can solve the problems of incomplete implementation of clean production, environmental pollution of waste liquid, and high processing costs, and achieves shortening of production cycle, The effect of uniform color and simplified process route

Inactive Publication Date: 2015-08-26
湖北省小龙虾产业技术研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention aims at the use of strong acid and strong alkali in the traditional process to destroy the molecular structure of chitin, and the waste liquid pollutes the environment, the cost of sewage discharge pre-treatment is high, and the use of dried shrimp shells in the prior art destroys a large amount of astaxanthin, and the production cycle is long. , clean production implementation is not thorough, etc., to provide a simple and effective method, that is, use the wet shrimp shells after boiling and removing the kernels as raw materials, combine enzymatic hydrolysis to extract protein, organic acid to extract organic calcium, and ethanol to extract astaxanthin , applied to the chitin production process to achieve clean production while extracting protein, astaxanthin, calcium and chitin from shrimp heads and shells

Method used

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  • One-stop extraction method of bioactive substances in crayfish by-products

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Experimental program
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Effect test

Embodiment 1

[0031] Crush 100g of crayfish processing by-products to a particle size of 5-10mm with a tissue grinder, add 600mL of water, heat to 50°C, add alkaline protease according to the enzyme-to-substrate ratio of 2300u / g, shake and hydrolyze in a constant temperature water bath for 2.5h To obtain the enzymatic solution, cool in an ice-water bath for 0.5h to inactivate the enzyme, filter the filtrate and spray dry it to obtain a protein hydrolyzate, filter the solid and wash it with water until neutral, then add 400mL of water, heat to 30°C, and then add mixed acid (citric acid : The molar ratio of malic acid: lactic acid is 2:3:6), the total mass is 25g, shake at constant temperature for 2h, then filter, the filtrate is spray-dried to obtain organic calcium, the solid is washed with water until neutral, add 300mL ethanol, and ultrasonically extract for 10min , then vibrated at 30°C for 2.5 hours, filtered, and the filtrate was rotary evaporated to obtain crude astaxanthin. The ethano...

Embodiment 2

[0033] Crush 500g of crayfish processing by-products to a particle size of 5-10mm with a tissue grinder, add 3.8L of water, heat to 45°C, add alkaline protease according to the enzyme-to-substrate ratio of 2000u / g, shake and hydrolyze in a constant temperature water bath for 5 hours To obtain the enzymatic solution, cool in an ice-water bath for 0.5 h to inactivate the enzyme, filter the filtrate and spray dry it to obtain a protein hydrolyzate, filter the solid and wash it with water until neutral, then add 1.8L of water, heat to 40°C, and then add mixed acid (lemon Acid: malic acid: lactic acid molar ratio is 2:3:6), the total mass is 100g, shake at constant temperature for 6h, then filter, the filtrate is spray-dried to obtain organic calcium, the solid is washed to neutral, add 2.5 L ethanol, ultrasonic Extract for 15 minutes, shake at a constant temperature of 25°C for 4 hours, filter, and the filtrate is rotary evaporated to obtain crude astaxanthin. The ethanol after rot...

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Abstract

The invention relates to a coordinated process extraction method of biological active substances in crayfish by-products, belonging to the field of a biological active substance extraction method. The coordinated process extraction method comprises the following steps of: sequentially carrying out enzymolysis treatment on crushed crayfish shells and crayfish heads which are obtained by boiling through water and removing crayfish meat, and taken as raw materials; spraying and drying a filtered solution to obtain hydrolyzed protein powder; carrying out organic acid leaching treatment on a filtered solid, and spraying and drying the filtered solution to obtain organic calcium; adding the filtered solid into ethanol to be treated; carrying out rotary evaporation on the filtered solution to obtain an astaxanthin rough product; and finally, carrying out hydrogen peroxide immersion de-coloring treatment on the filtered solid to obtain de-colored chitin. According to the coordinated process extraction method disclosed by the invention, the crushed crayfish shells and crayfish heads, which are obtained by boiling through the water and removing the crayfish meat, are taken as the raw materials, and a scientific and simple process route is utilized for sequentially obtaining the food-grade standard hydrolyzed protein powder, organic calcium, astaxanthin and chitin products; a production period is shortened, the production efficiency is improved and a product additional value is obviously improved; and a production process is clean production, wastewater emission is reduced and the coordinated process extraction method is good for environmental protection.

Description

Technical field: [0001] The invention relates to a one-stop extraction method of bioactive substances in crayfish by-products, belonging to the field of bioactive substance extraction methods. technical background: [0002] Shrimp head and shell are the main by-products of crayfish, accounting for 70% to 80% of the shrimp's weight, rich in protein, calcium, chitin and its unique astaxanthin. At present, the utilization of crayfish by-products is concentrated in the direction of extracting chitin. The traditional method of extracting chitin is the acid-base method. Generally, 4% to 6% dilute hydrochloric acid is used to soak the shrimp shells first to make the carbonates of calcium and magnesium change. The hydrochloride is dissolved in water, and because its main component is calcium carbonate, it is also called decalcification reaction. Utilizing the characteristics that protein dissolves quickly in alkali and chitin degrades little in alkali, use 8% to 10% dilute alkali t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08B37/08C12P21/06C07C403/24C07C51/41C07C59/245C07C59/265C07C59/08
Inventor 王海滨李亚楠王琦陈季旺王宏勋
Owner 湖北省小龙虾产业技术研究院有限公司
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