Casting technique of V12-type engine cylinder block

A technology of engine cylinder block and casting technology, which is applied to casting molding equipment, casting molds, cores, etc. It can solve problems such as complex structure of castings, seepage of molten iron, casting molding, and poor shape and size, so as to improve the accuracy of shape and size and internal and external surface quality, and the effect of improving performance

Inactive Publication Date: 2013-09-04
重庆汉华汽车零部件制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the complex structure of the cylinder body, it is difficult to produce the cylinder body by the lost foam casting process.
It is mainly reflected in the following aspects: casting molding and poor shape and size, the geometry of cylinder block castings determines that its model segmentation is more complicated; it is necessary to ensure that the air passages, water passages and oil passages of the cylinder block are free from leakage and

Method used

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  • Casting technique of V12-type engine cylinder block
  • Casting technique of V12-type engine cylinder block
  • Casting technique of V12-type engine cylinder block

Examples

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Embodiment

[0022] Example: see figure 1 , figure 2 , image 3 and Figure 4 , a casting technology for a V12 engine block, the specific steps include: making a foam plastic model, vibration molding, vacuum pouring and cooling cleaning, pumping air to the sand mold during pouring, and before and after the pouring stage, and the pumping pipeline is installed on At the lower end of the sand mold, an iron pillow to disperse the force is placed on the sprue cup, and a layer of water glass sand is covered on the film. Before pouring, start the vibrating table to make the sand box vibrate continuously during the pouring process. The V12 engine cylinder block with complex structure is produced and manufactured by the improved lost foam casting process and the dense strengthening casting method while vibrating, and the V12 engine cylinder is further improved by using the nearly no margin and precise molding process of lost foam. The shape and size accuracy of the body and the quality of the i...

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PUM

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Abstract

The invention discloses a casting technique of a V12-type engine cylinder block. The casting technique comprises the following steps of: manufacturing a foam model, modeling under vibration, pouring under vacuum and cooling and cleaning, wherein a sand mould is subjected to air exhaust during a pouring process and before and after the pouring step, an air exhausting pipeline is arranged at the lower end of the sand mould, an iron pillow for dispersing force is arranged on a pouring cup, a layer of water glass sand is coated on a film, a vibrating platform is started before pouring, and a sand box can continuously vibrate in the pouring process. The V12-type engine cylinder block with a complicated structure is manufactured by adopting an improved evanescent mode casting technique and a vibrating-while-pouring compact strengthening casting method, shape-position dimensional accuracy and internal-external surface quality of the V12-type engine cylinder block are further improved by the allowance-free and accurate forming evanescent mode technique, an ideal compact organization structure is obtained by virtue of the vibrating-while-pouring compact strengthening casting method, and the performance of the V12-type engine cylinder block can be guaranteed and improved.

Description

technical field [0001] The invention relates to the engine block manufacturing technology, in particular to the casting technology of a V12 engine block. Background technique [0002] The cylinder block is the main part of the engine, with complex structure and thin wall. The lost foam casting (EPC) technology enables such products to achieve "integration, light weight and precision", and the lost foam casting is used for mass production of cylinder castings, the cost is relatively low, and the appearance and internal quality of the produced castings are relatively high. it is good. However, due to the complex structure of the cylinder body, it is difficult to produce the cylinder body by the lost foam casting process. It is mainly reflected in the following aspects: casting molding and poor shape and size, the geometry of cylinder block castings determines that its model segmentation is more complicated; it is necessary to ensure that the air passages, water passages and ...

Claims

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Application Information

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IPC IPC(8): B22C9/04B22D27/08
Inventor 宋世强邓显斌赵锴
Owner 重庆汉华汽车零部件制造有限公司
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