Technology for casting motor shell

A technology of motor casing and casting process, which is applied in manufacturing tools, casting molding equipment, casting molds, etc., can solve the problems of waste of materials and molten iron smelting energy, difficulty in recycling waste sand, and high control requirements, and reduce technical requirements and labor force. Cost, saving electricity and raw material energy consumption, the effect of reducing technical requirements

Inactive Publication Date: 2015-01-21
云南源合新材料科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. In the production process, there are high requirements for its personnel modeling technology and auxiliary materials, often due to human uncertain factors or instability of modeling auxiliary materials, resulting in a substantial increase in the defective rate of its products;
[0005] 2. The mold is easy to wear, which increases the labor intensity in the production process, resulting in low production efficiency, high product defect rate, and high requirements for the control of each process flow in the entire process;
[0006] 3. In the traditional motor casing and end cover casting industry, in order to avoid the increase in the defective rate of products during the production process, the processing reserve of its products must be kept above 2mm, but its yield rate is also kept at about 95% at most, so that it causes Large waste of material and molten iron smelting energy;
[0007] 4. In the production process of surface sand, the environment is often polluted due to heavy dust and difficulty in recycling waste sand;
[0008] In addition, due to factors such as poor production environment and high labor intensity in the traditional motor shell casting industry, the shortage of modeling technicians has become larger and larger. Although the labor cost is continuously increasing every year, the lack of modeling technicians is still serious. The main reason is Because of the excessive labor intensity in the usual production process, the older generation of modeling technical workers must withdraw from this industry early due to the excessive physical strength as they grow older, and the group of young people is unwilling to enter this industry, so the traditional motor industry will be formed. Dissection of skilled workers in casing and end cover molding

Method used

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  • Technology for casting motor shell
  • Technology for casting motor shell
  • Technology for casting motor shell

Examples

Experimental program
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Effect test

Embodiment Construction

[0042] A casting process for a motor casing, comprising the following steps:

[0043] Install the sand core forming mold on the core shooter;

[0044] Add mold sand to the storage box of the core shooter;

[0045] Heat the sand core forming mold to a temperature of 190°C-230°C and control the pressure to 0.7kg / cm 2 -1.3kg / cm 2 ;

[0046] Inject the mold sand into the sand core forming mold to make the sand core;

[0047] Sinter the sand core for 80 seconds to 120 seconds;

[0048] Open the sand core forming mold and take out the sand core;

[0049] Check the integrity of the sand core, assemble the sand cores of each part of the shell into a whole sand core, and become a sand shell mold;

[0050] Put the sand shell mold into the pouring box and fix it, and pour the molten iron at a pouring temperature of 1200°C-1400°C;

[0051] After cooling and forming, open the pouring box and take out the casting.

[0052] Preferably, the sand core of the motor housing includes an u...

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Abstract

The invention discloses a technology for casting a motor shell. The technology comprises the following steps of: mounting a sand core forming die on a core shooting machine; adding die coverage sand into a material storage box of the core shooting machine; heating the sand core forming die; shooting the die coverage sand into the sand core forming die to manufacture a sand core; sintering and forming the sand core; opening the sand core forming die, and taking out the sand core; assembling sand cores of all parts of the shell to form an integrated sand core, so as to obtain a sand shell die; putting the sand shell die into a pouring box to be fixed, pouring iron liquid, and cooling the iron liquid to form a casting; opening the pouring box, and taking out the casting. The technology has the beneficial effects that the working efficiency and the working quality are improved; the working amount of a worker and the labor cost are greatly reduced; the environment pollution is reduced; the waste is avoided.

Description

technical field [0001] The invention relates to a casting process, in particular to the casting process of a motor casing. Background technique [0002] There are two types of casting molding techniques for traditional motor casings: manual molding and machine molding. [0003] The manual molding technology mold is a ground mold (split wooden mold or aluminum mold), and the molding technology is that sand tightening and mold removal are done by people; the machine molding technology mold is a machine mold (medium-plate aluminum mold), and the molding technology is tight sand The molding machine assists people to complete the mold drawing and molding; whether it is manual molding or machine molding, there are some problems in the process, such as: [0004] 1. In the production process, there are high requirements for its personnel modeling technology and auxiliary materials, often due to human uncertain factors or instability of modeling auxiliary materials, resulting in a s...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/10B22C9/02
Inventor 阮锦长
Owner 云南源合新材料科技有限公司
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