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Wet comprehensive processing method of konjak

A technology for comprehensive processing and konjac, applied in the field of konjac wet comprehensive processing, can solve the problems of difficulty, alcohol recovery, energy consumption, etc., to reduce energy consumption and cost, improve comprehensive utilization, and low alkaloid content. Effect

Inactive Publication Date: 2015-07-15
SHAANXI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

However, the wet process currently adopted in China has the following defects: 1. only one product of konjac fine powder is produced, and other components of konjac are all discharged as waste, which not only reduces the utilization rate of konjac, but also pollutes the environment
②Large consumption of alcohol
Although there are also processing techniques using water as the medium, either the operation requirements are high and difficult, or harmful chemical reagents such as borates are used, which reduces the safety and use of the product; ③Alcohol recovery is difficult and consumes a lot of energy; ④Engineering High construction and production costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] The technical solution of the present invention will be further described in detail below in conjunction with specific embodiments.

[0013] Example 1 Comprehensive processing of konjac without sulfur

[0014] The waste alcohol suspension produced by about 110g of konjac in the non-sulfur wet processing of refined powder, the first beating is about 159ml, and the other links are combined for a total of about 945ml, standing for about 24h to clarify, filtering and separating, the separated solids The ash powder is decompressed (0.09MPa, 70°C) first, and the alcohol is recovered, and then dried in an oven at 40°C for 40 minutes and crushed to obtain 1.53g of ash powder product. The clarified waste alcohol produced in other links is returned to the refined powder processing In the process, the clarified waste alcohol produced in the first beating process, with an alcohol content of about 37°, is used for the extraction of alkaloids from the skin residue; 10g of the skin residue...

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Abstract

The invention discloses a wet comprehensive processing method of konjak. A waste alcohol suspension solution generated by all links of wet-method processing of konjak fine powder is subjected to solid-liquid separation to obtain a solid matter, namely wet ash powder; one part of clarified waste alcohol obtained by processing and separating the ash powder returns back to a konjak fine powder processing link and the other part of clarified waste alcohol is used for extracting alkaloid in konjak peel residues; an extraction solution separated by extracting is firstly subjected to decompression and evaporation and alcohol is recycled; after the alcohol is concentrated to a certain degree, strong alcohol is added into a concentrated solution to carry out alcohol precipitation and separation; a separated solid matter returns back to a peel residue alkaloid extraction procedure; separated liquid is concentrated into an extract, thus obtaining rough alkaloid; the wet ash powder and the extracted peel residues are respectively subjected to decompression for desolvation and alcohol recycling, and then are dried to obtain dry ash powder and dry peel residues; finally, the dry ash powder and the dry peel residues are ground or crushed to prepare commercially available ash powder and peel residue powder.

Description

Technical field [0001] The invention belongs to the technical field of agricultural and sideline product processing, and relates to a comprehensive wet processing method for konjac. Background technique [0002] At present, the domestic deep processing of konjac mainly concentrates on the extraction of glucomannan from konjac powder. There are two main types of konjac flour processing: dry and wet. Among them, the wet processed konjac flour has good quality and is very popular among users. However, the current domestic wet process has the following defects: ① Only one product of konjac powder is produced, and all other components of konjac are discharged as waste, which reduces the utilization rate of konjac and pollutes the environment. ②High alcohol consumption. Although there are also processing techniques that use water as the medium, they either require high operational requirements and are difficult, or use harmful chemical reagents such as borate, which reduces the safet...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08B37/02
Inventor 张志健卫永华梁引库党娅韩豪李新生
Owner SHAANXI UNIV OF TECH