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Ternary Metal Modified Molecular Sieve Selective Catalytic Reduction Catalyst for Lean Burn Engine

A ternary metal and molecular sieve technology, used in molecular sieve catalysts, combustion engines, internal combustion piston engines, etc., can solve the problem that low temperature activity cannot meet the requirements of low temperature activity of SCR catalysts, avoid adverse effects, improve thermal aging resistance, The effect of improving low temperature catalytic activity

Active Publication Date: 2015-08-26
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The copper-modified ZSM-5 molecular sieve catalyst has good SCR catalytic performance, but its low-temperature activity cannot meet the low-temperature activity requirements of lean-burn engine vehicles in urban areas for SCR catalysts

Method used

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  • Ternary Metal Modified Molecular Sieve Selective Catalytic Reduction Catalyst for Lean Burn Engine
  • Ternary Metal Modified Molecular Sieve Selective Catalytic Reduction Catalyst for Lean Burn Engine
  • Ternary Metal Modified Molecular Sieve Selective Catalytic Reduction Catalyst for Lean Burn Engine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] (1) Determination of the amount of catalyst raw materials used

[0035] The design needs to prepare the ratio of the molar quantity of cerium oxide in the catalyst to the molar quantity of zirconia: 30%:70%; the ratio of the mass sum of copper oxide, cerium oxide and zirconia to the mass of ZSM-5 molecular sieve is: 10.9%:89.1 %; active ingredient and coating matrix γ-Al 2 o 3 The mass ratio is: 40%:60%; pure γ-Al 2 o 3 γ-Al produced by calcination of powder and pseudoboehmite 2 o 3 The mass ratio is: 50%:50%. Determine the total mass of the planned coating to be 50,000g, and calculate that there are 796g of copper oxide, 516g of cerium oxide, 862g of zirconia, 17,826g of ZSM-5 molecular sieve, and pure γ-Al in the coating. 2 o 3 15000g powder, pseudo-boehmite is calcined to generate γ-Al 2 o 3 The mass of 15000g. According to the conversion ratio, it can be calculated that 1997g of copper acetate, 1302g of cerium nitrate and 3005g of zirconium nitrate are req...

Embodiment 2

[0043] (1) Determination of the amount of catalyst raw materials used

[0044] The design needs to prepare the ratio of the molar quantity of cerium oxide in the catalyst to the molar quantity of zirconia: 70%:30%; the ratio of the mass sum of copper oxide, cerium oxide and zirconia to the mass of ZSM-5 molecular sieve is: 23.7%:76.3 %; active ingredient and coating matrix γ-Al 2 o 3 The mass ratio is: 20%:80%; pure γ-Al 2 o 3 γ-Al produced by calcination of powder and pseudoboehmite 2 o 3 The mass ratio is: 50%:50%. It is determined that the total mass of the planned coating is 50000g, and it is calculated that there are 796g of copper oxide, 1205g of cerium oxide, 370g of zirconia, 7629g of ZSM-5 molecular sieve, pure γ-Al 2 o 3 20000g powder, pseudo-boehmite calcined to generate γ-Al 2 o 3 The mass of 20000g. According to the conversion ratio, it can be calculated that 1997g of copper acetate, 3039g of cerium nitrate and 1288g of zirconium nitrate are required to ...

Embodiment 3

[0052] (1) Determination of the amount of catalyst raw materials used

[0053] The ratio of the molar quantity of cerium oxide to the molar quantity of zirconia in the design needs to be prepared is: 30%:70%; the ratio of the mass sum of copper oxide, cerium oxide and zirconia to the mass of ZSM-5 molecular sieve is: 21.7%:78.3 %; active ingredient and coating matrix γ-Al 2 o 3 The mass ratio is: 20%:80%; pure γ-Al 2 o 3 γ-Al produced by calcination of powder and pseudoboehmite 2 o 3The mass ratio is: 70%:30%. Determine the total mass of the planned coating to be 50,000g, from which it is calculated that there are 796g of copper oxide, 516g of cerium oxide, 863g of zirconia, 7825g of ZSM-5 molecular sieve, pure γ-Al 2 o 3 28000g powder, pseudo-boehmite calcined to generate γ-Al 2 o 3 The mass of 12000g. According to the conversion ratio, it can be calculated that 1997g of copper acetate, 1302g of cerium nitrate and 3005g of zirconium nitrate are required to prepare t...

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Abstract

The invention discloses a ternary metal modified molecular sieve type lean burn engine selective catalytic reduction catalyst. The catalyst adopts a Cu-Ce-Zr ternary metal modified molecular sieve as an active component, gamma-Al2O3 as a coat matrix and cordierite honeycomb ceramic as a supported catalyst carrier, and the ratio of the mass sum of copper oxide, cerium oxide and zirconia to the mass of the ZSM-5 molecular sieve is 10.9-23.7% / 89.1-76.3%. A preparation technology of the catalyst comprises a step of determining the consumption amount of a catalyst raw material, a step of preparing the active component, and a step of preparing and supporting a coat slurry. The catalyst removes NOx in the exhaust of a lean burn engine through the selective catalytic reduction by adopting urea or ammonia gas as a reducing agent. The cerium oxide can improve the low temperature catalytic activity of the catalyst, and zirconia forms a solid solution together with the cerium oxide to improve the heat ageing resistance of the cerium oxide. The catalyst which contains no toxic materials avoids the harms of V2O5 catalysts to the health of humans.

Description

technical field [0001] The invention belongs to engine nitrogen oxide purification catalysts, in particular to a catalyst for purifying nitrogen oxides in lean-burn engine tail gas through selective catalytic reduction reaction and a preparation method thereof. Background technique [0002] Exhaust emissions from motor vehicles are atmospheric nitrogen oxides (NO X ), and NOx is not only harmful to human health, but also the precursor of acid rain and photochemical smog, which can be transformed into more harmful substances in the environment. Therefore, countries around the world have issued increasingly strict emission regulations. NOx emissions from motor vehicles. To this end, engine manufacturers have developed a variety of NOx purification technologies, among which technologies such as three-way catalytic converters have been widely used in gasoline engines. However, there is a certain amount of oxygen in the exhaust of lean-burn engines such as diesel engines and ga...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J29/46B01D53/94B01D53/56
CPCY02T10/24Y02T10/12
Inventor 宋崇林吕刚宋金瓯宾峰张清茂
Owner TIANJIN UNIV
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