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A method for reducing the void ratio of FRP

A technology of glass fiber reinforced plastic and alkali-free glass fiber, which is applied in the field of reducing the void ratio of glass fiber reinforced plastic, and can solve the problems of glass fiber hydrolytic damage, reduced strength, and reduced bearing area, so as to increase strength and electrical insulation performance, and is not easily corroded by water. The effect of enhancing the service life

Inactive Publication Date: 2016-01-20
四平市方元恒业复合材料科技有限公司
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On the one hand, the presence of voids in the FRP will cause internal stress concentration and reduce the actual load-bearing area. On the other hand, after the gaps are formed between the glass fiber and resin interface, the resin cannot transmit the received stress to the fibers, causing these fibers to lose In terms of actual load capacity, in terms of electrical properties, FRP has a high void content, so its hygroscopicity must be large, and the small molecules are polar, which not only reduces the electrical insulation performance of FRP, but also can hydrolyze the glass fiber and reduce its strength.
[0006] In order to reduce the void content in FRP, improve the quality of FRP itself, and thus improve the performance of FRP products, people have also tried some methods, but the effect is not very obvious

Method used

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  • A method for reducing the void ratio of FRP
  • A method for reducing the void ratio of FRP

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Embodiment 1: Paste system of special-shaped FRP products

[0022] as attached figure 1 Shown: First weigh raw materials: 11kg of unsaturated polyester resin, 0.42kg of curing agent (methyl ethyl ketone peroxide), 0.22kg of accelerator (cobalt naphthalate), 40m of alkali-free glass fiber grid cloth with a thickness of 0.4mm 2 , Thickness 0.4mm E-glass chopped strand mat 2m 2 , Thickness 0.2mm E-glass fiber surface felt 1m 2 .

[0023] Paste method:

[0024] Inner layer pasting system: first clean the mold, apply the release agent, brush unsaturated polyester resin on the mold, spread the non-alkali glass fiber surface felt and scrape it, and brush the unsaturated polyester resin for the second time , spread 0.4 mm alkali-free glass fiber square cloth, repeat the second step in this way and alternately paste to 1 / 2 of the thickness of the entire product, in which the formula of unsaturated polyester resin, curing agent and accelerator: 5kg unsaturated polyester Resi...

Embodiment 2

[0027] Embodiment 2: Paste system of cylindrical FRP products

[0028] as attached figure 2 Shown:

[0029] Production Method:

[0030] This embodiment adopts mechanical winding molding, and the manufacturing procedure is basically the same as that of Embodiment 1. The difference is that instead of the non-alkali glass fiber grid cloth, the non-alkali glass fiber yarn is used for winding.

[0031] The formula ratio in the pasting method can be properly adjusted according to temperature changes and production conditions.

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Abstract

The invention relates to the field of glass steel processing and manufacturing, and in particular relates to a method for reducing the voidage of glass steel. According to the method, by pasting an inner layer and an outer layer on the basis of a conventional formula and pasting an intermediate layer on the basis of an adjusted formula, when the inner and outer layers of a glass steel product are normally cured, shrinkage pressure is applied to the intermediate layer which is cured later, the uncured resin of the intermediate layer moves to fill void parts in the inner and outer layers of the product under the internal and external pressures, so that most of voids in the product are blocked, and closed holes in the product are compressed. The uncured resin flows out of a gap of an opening, so that a leakage point of the product can be found; meanwhile, the uncured resin flows out of the leakage point, so that internal stress caused by curing shrinkage is reduced, the density and strength of the product are improved, the voidage and the water absorption are reduced, the corrosion resistance of the product is improved, and the field of application is expanded.

Description

technical field [0001] The invention relates to the field of FRP processing and manufacturing, in particular to a method for reducing the void ratio of FRP. Background technique [0002] At present, with the continuous expansion of the application range of FRP, the application of composite materials is getting more and more attention. Hand lay-up is an indispensable molding method in FRP products. FRP hand lay-up accounts for a large proportion of the entire FRP output, but there are still many shortcomings in hand lay-up molding. For example, the void ratio in hand-laid FRP products is very high. The quality problem brought by the high rate of the product is very big. How to solve this problem, and solve this problem can improve the performance of the FRP product, increase its use range and enhance the service life. [0003] The voids in FRP are divided into two types: open pores and closed pores. The voids in FRP are composed of three parts: ①The voids in the resin, which...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/34
CPCB29C70/342
Inventor 田靖连
Owner 四平市方元恒业复合材料科技有限公司
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