A method for detecting and improving the quality of precision casting moulds

A technology of precision casting and mold, applied in the field of testing and improving the quality of precision casting molds, can solve the problems of outflow of molten metal, crack enlargement, and inability to cast castings, so as to improve the qualification rate, expand crack gaps, and facilitate plugging.

Active Publication Date: 2015-12-30
GUIZHOU ANJI AVIATION PRECISION CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Conventional precision casting molds are carried out at high temperature. Because they work at high temperature for a long time, especially the shell-making cycle is about one week, and large castings need ten days. During the shell-making process, there are factors such as temperature difference or manual operation. There will be some tiny cracks. When the molten metal is poured into the mold shell, the cracks will expand due to the sharp rise in temperature, and even the molten metal will flow out, so the casting cannot be cast.
[0003] The conventional detection and repair method is to put water at 80-90°C into the mold shell, mark it to indicate it, and then use a plugging material to plug it. The disadvantage of this method is that there are hydrogen bonds and intermolecular bonds between water molecules. The role of force, there is a mutual attraction between water molecules, which will exist even at high temperatures, sometimes water can not soak into some tiny cracks, and these tiny cracks will sometimes be enlarged during the long-term casting process, and finally affect casting quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A method for detecting and improving the quality of precision casting molds, the steps are as follows:

[0019] 1. Solution configuration: Add ferric chloride and phosphorus-based flame retardant to gasoline to make the concentrations 20g / L and 10g / L respectively; prepare sulfuric acid solution with a concentration of 30%, and prepare a mass ratio of 1:1 The plugging material of coal gangue and coal gangue powder.

[0020] 2. Solution heating: heat the gasoline to 80°C for use.

[0021] 3. For detection, pour the heated gasoline into the mold shell to be tested, observe the place where gasoline overflows, and mark it.

[0022] 4. Cleaning: Pour out the remaining gasoline, and then add sulfuric acid solution for cleaning.

[0023] 5. Heat the plugging material to 600°C, then pour it on the crack and keep it for 1h.

Embodiment 2

[0025] A method for detecting and improving the quality of precision casting molds, the steps are as follows:

[0026] 1. Solution configuration: Add ferric chloride and phosphorus-based flame retardant to gasoline to make the concentrations 30g / L and 15g / L respectively; prepare sulfuric acid solution with a concentration of 50%, and prepare a mass ratio of 1:1 The plugging material of coal gangue and coal gangue powder.

[0027] 2. Solution heating: heat the gasoline to 90°C for use.

[0028] 3. For detection, pour the heated gasoline into the mold shell to be tested, observe the place where gasoline overflows, and mark it.

[0029] 4. Cleaning: Pour out the remaining gasoline, and then add sulfuric acid solution for cleaning.

[0030] 5. Heat the plugging material to 800°C, then pour it on the crack and keep it for 1h.

Embodiment 3

[0032] A method for detecting and improving the quality of precision casting molds, the steps are as follows:

[0033] 1. Solution configuration: Add ferric chloride and phosphorus-based flame retardant to gasoline to make the concentrations 25g / L and 13g / L respectively; prepare sulfuric acid solution with a concentration of 40%, and prepare a mass ratio of 1:1 The plugging material of coal gangue and coal gangue powder.

[0034] 2. Solution heating: heat the gasoline to 85°C for use.

[0035] 3. For detection, pour the heated gasoline into the mold shell to be tested, observe the place where gasoline overflows, and mark it.

[0036] 4. Cleaning: Pour out the remaining gasoline, and then add sulfuric acid solution for cleaning.

[0037] 5. Heat the plugging material to 700°C, then pour it on the crack and keep it for 1h.

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Abstract

The invention discloses a method for detecting and improving the quality of a precision casting mold. The method comprises the following steps: detecting micro-cracks of the mold by using gasoline added with a saddening agent at the temperature of 80-90 DEG C, cleaning by using a sulfuric acid solution, and finally, plugging the cracks by using a plugging material. The gasoline serves as a detection solvent, so that tiny cracks can be detected; meanwhile, due to the using of the saddening agent, the cracks can be enlarged so as to be conveniently plugged, the gasoline is darkened, and the cracks are conveniently observed; the sulfuric acid solution is used for cleaning, so that not only can the gasoline and other substances adhered to a mold shell be removed, but also crack gaps can be properly enlarged, and thus the cracks are conveniently plugged. The mold shell treated by the method according to the invention is completely not broken, a runout phenomenon is avoided during cast molding, and the yield of the precision casting mold shell is greatly improved.

Description

technical field [0001] The invention relates to the technical field of precision casting castings, in particular to a method for detecting and improving the quality of precision casting molds. Background technique [0002] Conventional precision casting molds are carried out at high temperature. Because they work at high temperature for a long time, especially the shell-making cycle is about one week, and large castings need ten days. During the shell-making process, there are factors such as temperature difference or manual operation. There will be some tiny cracks. When the molten metal is poured into the mold shell, the cracks will expand due to the sharp rise in temperature, and even the molten metal will flow out, so the casting cannot be cast. [0003] The conventional detection and repair method is to put water at 80-90°C into the mold shell, mark it to indicate it, and then use a plugging material to plug it. The disadvantage of this method is that there are hydrogen...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/04G01N33/00
Inventor 汪清珺
Owner GUIZHOU ANJI AVIATION PRECISION CASTING
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