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Mold online monitoring and protection system and method based on contour matching

一种保护系统、轮廓匹配的技术，应用在电子信息领域，能够解决动定模损坏、动定模压模等问题

Active Publication Date: 2016-10-19
SHANGHAI ZHIJUE PHOTONICS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Or some of the products fall off but the other part of the products do not fall off, but the photoelectric cross-ray detection detects that some products fall off and mistakenly thinks that the movable and fixed molds are clean, and the next mold clamping action occurs, and the phenomenon of moving and fixed mold pressing occurs, resulting in the movement of the fixed and fixed molds. damage

Method used

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  • Mold online monitoring and protection system and method based on contour matching
  • Mold online monitoring and protection system and method based on contour matching
  • Mold online monitoring and protection system and method based on contour matching

Examples

Experimental program
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Embodiment 1

[0076] see figure 1 , the present invention discloses an online mold monitoring and protection system based on contour matching, the system includes: an image processing integrated machine 11, an industrial camera 12, a near-infrared mixed visible light LED array module 13, a mechanical fixture 14, a single-chip microcomputer control System 15.

[0077] Wherein, the mechanical fixture 14 includes an injection molding device, two magnetic bases positioned at the fixed mold, and the frame of the two magnetic bases is fixed on the fixed template; the two magnetic bases can move at 270°, which is convenient for monitoring in all directions; the injection molding device Including fixed mold, dynamic mold.

[0078] The single-chip microcomputer control system 15 is connected to the image processing integrated machine 11 and the mechanical jig 14, and is used to receive control commands from the image processing integrated machine 11, so as to control the action of the mechanical ji...

Embodiment 2

[0103] The present invention discloses an online mold monitoring and protection system based on contour matching. The online monitoring and protection system includes: an image processing device, an image acquisition device, a near-infrared mixed visible light source, a mechanical fixture, and a fixture control system.

[0104] The near-infrared mixed visible light source is used to generate near-infrared mixed visible light on a mechanical fixture.

[0105] The image acquiring device is used to acquire the image of the mechanical jig and send it to the image processing device.

[0106] The jig control system is connected with the mechanical jig and the image processing device, and is used to receive control commands from the image processing device, so as to control the action of the mechanical jig.

[0107] The image processing device receives the image information of the image acquisition device, adopts an image processing algorithm for contour matching, and collects the ne...

Embodiment 3

[0123] The present invention takes the use of an injection molding machine as an example. The mold online monitoring and protection system includes: at least one industrial camera, at least one set of LED light sources, and at least one tablet industrial computer; the tablet computer is equipped with special image processing software for Collect, store and process the online status of the molding machine, and output the results to the single-chip microcomputer through the serial port, and the single-chip computer and the molding machine communicate in real time.

[0124] see figure 2 , the mold online monitoring protection method comprises the following steps:

[0125] Set up the mold online monitoring and protection system, LED lights and industrial cameras.

[0126] After starting the mold online monitoring and protection system, firstly adjust the LED light so that the LED light shines on the movable and fixed mold to be tested, and then point the lens of the camera at th...

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Abstract

The invention discloses an online mold monitoring and protecting system and an online mold monitoring and protecting method based on contour matching. The online monitoring and protecting method comprises the following steps: a light source of near-infrared mixed visible light generates near-infrared mixed visible light on a mechanical jig; an image acquisition device acquires an image of the mechanical jig, and sends the image to an image processing device; the image processing device receives image information of the image acquisition device, and a near-infrared fusion visible light image of the mechanical jig is acquired and is matched with the contour of a standard image by adopting an image processing algorithm of contour matching; a control command is generated according to the matching result; a jig control system receives the control command of the image processing device so as to control the movement of the mechanical jig. According to the invention, the information that whether a moving mold and a fixed mold are good or not is acquired rapidly and accurately, and the defects of an existing mold online monitoring and protecting technique are remedied.

Description

technical field [0001] The invention belongs to the technical field of electronic information, and relates to a mold monitoring system, in particular to an online mold monitoring and protection system based on contour matching; at the same time, the invention also relates to an online mold monitoring and protection method based on contour matching. Background technique [0002] Injection molding machine is the most important molding equipment in the processing industry, and its dynamic and fixed molds are directly related to product quality. In addition, since the movable and fixed molds account for a large proportion in the processing and production costs, their service life directly affects the product cost. Therefore, improving the safety level of dynamic and fixed molds, monitoring and protecting them, and prolonging their service life are important weights for the product processing industry to reduce costs and improve efficiency. However, in actual production, due to ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/76B29C45/84
CPCB29C45/76B29C45/84B29C45/842B29C2945/76003B29C2945/76163B29C2945/76167B29C2945/76254B29C2945/76464B29C2945/76949
Inventor 游旭新
Owner SHANGHAI ZHIJUE PHOTONICS TECH CO LTD
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