Method for dynamically monitoring air leakage of titanium dioxide production clinker sensible heat recovery system

A technology of sensible heat recovery and dynamic monitoring, applied in measurement devices, program control in sequence/logic controllers, instruments, etc., can solve the problems of reducing sensible heat recovery rate, property loss, energy waste, etc. The effect of improving the accuracy and ensuring the recovery rate

Active Publication Date: 2015-04-08
PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the air leakage control of the clinker sensible heat recovery system for titanium dioxide production is generally monitored through regular inspections by on-site workers. It is inevitable that the monitoring is not timely and the air leakage caused by the untimely monitoring cannot be effectively controlled, which makes the air leakage serious. Air leakage takes away a large amount of sensible heat of clinker, reducing the recovery rate of sensible heat
Therefore, it causes huge energy waste and property loss to the enterprise.

Method used

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  • Method for dynamically monitoring air leakage of titanium dioxide production clinker sensible heat recovery system
  • Method for dynamically monitoring air leakage of titanium dioxide production clinker sensible heat recovery system
  • Method for dynamically monitoring air leakage of titanium dioxide production clinker sensible heat recovery system

Examples

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Embodiment

[0119] An enterprise produces a kind of rutile titanium dioxide with a designed production capacity of 40,000 tons. The original process parameters are shown in the following table:

[0120]

[0121] The method of dynamically monitoring the air leakage of the clinker sensible heat recovery system for titanium dioxide production is used to monitor the air leakage, and the specific implementation process for improving the sensible heat recovery rate of rutile titanium dioxide is as follows:

[0122] 1. Select and install cooling equipment outlet 12 and calcining rotary kiln inlet 31 air flow meter 4, thermocouple 5, pressure gauge 6

[0123] ① Select thermocouple 5 for low temperature, cooling equipment outlet 12 and calcining rotary kiln inlet 31

[0124]

[0125] ②Install thermocouple 5 and supporting temperature transmitter; install pressure gauge 6 and supporting pressure transmitter, install flow meter and supporting flow transmitter.

[0126] ③Connect the 4-20mA cur...

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Abstract

The invention discloses a method for dynamically monitoring the air leakage of a titanium dioxide production clinker sensible heat recovery system. The method is capable of monitoring the air leakage condition of the titanium dioxide production clinker sensible heat recovery system in real time and accurately; the method comprises the steps of 1) monitoring the actual values of the air temperatures, air volumes and pressures at a cooler inlet, a cooler outlet and a ring kiln inlet at predetermined time intervals, 2) calculating the measuring errors of the pressure values and the temperatures measured in front and back two measurement periods, measuring the air leakage according to the data obtained in the front and back two measurement periods when the measuring errors are within an allowed range, and comparing the measured air leakage with a reasonable measurement deviation value to obtain the final air leakage. According to the method, the instantaneity and the accuracy of monitoring the air leakage condition of the titanium dioxide production clinker sensible heat recovery system are improved, real-time alarm can be activated according to the air leakage and air leakage can be avoided; the titanium dioxide production clinker sensible heat recovery rate is increased.

Description

technical field [0001] The invention relates to the technical field of titanium dioxide production, in particular to a method for dynamically monitoring air leakage in a clinker sensible heat recovery system for titanium dioxide production. Background technique [0002] It is known that the sensible heat recovery of clinker titanium dioxide in the titanium dioxide production industry is generally recovered through a single-cylinder or multi-cylinder cooling system. The clinker cooling system includes a blower, a cooling drum, and a conveying pipeline. In the whole process of titanium dioxide production, the heat taken away by clinker accounts for 30-40% of the heating load, and it is the consistent practice in the titanium dioxide production industry to recover the sensible heat of clinker and circulate it to the combustion system. Heat recovery rate and recovery temperature are indicators to measure whether an enterprise is energy-efficient, and recovery conditions are also...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01D21/02G05B19/04
Inventor 肖利黎建明薛念福陈新红李里王显云王敏莉
Owner PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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