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Method for preparing nano-alumina reinforced aluminum-based composite semi-solid slurry based on composite vibration technology

A technology of nano-alumina and semi-solid slurry, which is applied in the field of preparation of semi-solid slurry for aluminum-based composite materials. The effect of low and fine distribution

Inactive Publication Date: 2015-04-22
NANCHANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the preparation of nanocomposites through traditional processes has problems such as easy aggregation of nanoparticles, low content, complex process, and limited molding, which will hinder its further development.

Method used

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  • Method for preparing nano-alumina reinforced aluminum-based composite semi-solid slurry based on composite vibration technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] (1) Mix nano-alumina (100nm) and aluminum powder (75μm) for 45h, wherein the mass ratio of nano-alumina to aluminum powder is 1:1, and the ball milling speed is 50rpm. After ball milling, magnesium powder was added to continue ball milling for 20 hours, and the mass ratio of alumina, aluminum powder, and magnesium powder was 4:4:3.

[0017] (2) Put the 6063 aluminum alloy into a clay crucible to heat and melt, and keep it at a temperature of 720°C for 10 minutes.

[0018] (3) Lower the temperature of the 6063 aluminum alloy melt in step (2) to 650°C. According to the amount of nano alumina added to the aluminum alloy slurry, the amount of the mixed powder in step (1) is 1g / Min speed was added to the 6063 aluminum alloy slurry, while mechanical stirring was introduced into the aluminum alloy slurry at a stirring speed of 300 rpm, and then the stirring treatment was continued for 15 minutes.

[0019] (4) Raise the temperature of the slurry obtained in step (3) to 680°C, ultras...

Embodiment 2

[0021] (1) Mix nano-alumina (100nm) and aluminum powder (75μm) for 50h ball milling, wherein the mass ratio of nano-alumina to aluminum powder is 1:1, and the ball milling speed is 55 rpm. After the ball milling is over, magnesium powder is added to continue ball milling for 25 hours, wherein the mass ratio of alumina, aluminum powder, and magnesium powder is 4:4:3.

[0022] (2) Put 7075 aluminum alloy into a clay crucible to heat and melt, and keep it at a temperature of 730℃ for 15 minutes.

[0023] (3) When the melt temperature of step (2) is lowered to 635°C, the amount of nano alumina added is 3wt.% of the aluminum alloy slurry, and the mixed powder of step (1) is added at 1.5g / min Into the aluminum alloy slurry, mechanical stirring was introduced into the aluminum alloy slurry at the same time, the stirring speed was 350 rpm, and then the stirring treatment was continued for 20 minutes.

[0024] (4) Raise the temperature of the slurry obtained in step (3) to 700°C, ultrasonica...

Embodiment 3

[0026] (1) Mix nano-alumina (100nm) and aluminum powder (75μm) for 50h ball milling, wherein the mass ratio of nano-alumina and aluminum powder is 1:1, and the ball milling speed is 60rpm. After the ball milling, add magnesium powder and continue ball milling for 20 hours. The mass ratio of alumina, powder, and magnesium powder is 4:4:3.

[0027] (2) Put A356 aluminum alloy into a clay crucible to heat and melt, and keep it at a temperature of 720℃ for 15 minutes.

[0028] (3) Lower the melt temperature of step (2) to 605°C, and add 1g / min of the mixed powder of step (1) to the aluminum alloy according to the amount of nano alumina added to be 1wt.% of the aluminum alloy slurry In the alloy slurry, mechanical stirring was introduced into the aluminum alloy slurry at the same time, the stirring speed was 380 rpm, and then the stirring treatment was continued for 15 minutes.

[0029] (4) Raise the temperature of the slurry obtained in step (3) to 700°C, ultrasonically treat it for 5 m...

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Abstract

The invention relates to a method for preparing nano-alumina reinforced aluminum-based composite semi-solid slurry based on a composite vibration technology. The method comprises the steps: mixing nano alumina and aluminum powder according to the mass ratio of (1: 1) to (1: 2), carrying out ball milling for 45-50 hours at the revolving speed of 50-60rpm, then, adding magnesium powder, and carrying out ball milling for 20-25 hours so as to obtain mixed powder, wherein the mass ratio of nano alumina to aluminum powder to magnesium powder is (4: 4: 3) to (4: 8: 3); melting aluminum alloy in a clay crucible so as to obtain aluminum alloy melt, and carrying out heat preservation for 10-15 minutes at the temperature of 720-750 DEG C; cooling the aluminum alloy melt to a semi-solid temperature range, adding the mixed powder into the aluminum alloy slurry at the speed of 1-1.5g / min in accordance with that the addition amount of the nano alumina is 1-5wt.% of the amount of the aluminum alloy slurry, meanwhile, carrying out mechanical stirring at the revolving speed of 300-400rpm, and then, re-stirring for 15-20 minutes; heating the slurry to the temperature of 680-700 DEG C, treating with ultrasonic sound of 20KHz and 1,000W for 5-10 minutes, then, cooling the melt to the semi-solid temperature range at the cooling speed of 5-15 DEG C / min, and treating with ultrasonic sound of 20KHz and 600-1,000W. According to aluminum-based nano composite material tissue prepared by the method, a newborn alpha-Al phase is fine and is uniform in distribution, nano alumina particles are uniform in distribution and are free from an agglomeration phenomenon, and the method is low in process cost and convenient in operation and is safe and reliable.

Description

Technical field [0001] The invention belongs to the field of metal material preparation, and particularly relates to a preparation method of semi-solid slurry of aluminum-based composite materials. Background technique [0002] The semi-solid alloy fills smoothly during the forming process, generates low thermal stress, has fewer shrinkage holes and shrinkage defects, and has a net shape. Particle-reinforced aluminum matrix composites have many advantages such as specific strength, high specific rigidity, and high wear resistance. Alumina (Al 2 O 3 ) Because of its good physical, chemical, mechanical and thermal properties, it is an ideal reinforcement phase and has attracted the attention of many scholars. Micron particles can improve the yield strength and ultimate compressive strength of the matrix, but make the ductility of the matrix worse. Nano particles can significantly improve the elastic modulus, yield strength, abrasion resistance and high temperature creep propertie...

Claims

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Application Information

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IPC IPC(8): C22C1/02C22C1/10C22C21/00
Inventor 闫洪陈小会
Owner NANCHANG UNIV
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