Double component rolled mortar wall for cone sand making machine and manufacturing method

A technology of conical sand making machine and rolling mortar wall, which is applied in the direction of grain processing, etc. It can solve the problems of small wear state, scrapping of rolling mortar wall, and serious wear, so as to reduce the use cost, prolong the service life and reduce the cost of sand making. cost effect

Active Publication Date: 2015-07-29
ZHEJIANG SHUANGJIN MACHINERY HLDG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the two different working states of the cone sand making machine from stone crushing to sand making in the process of sand making, the upper part of the rolling mortar wall is used for crushing stone materials, and the impact load formed by the stone materials on the upper part of the rolling mortar wall And contact extrusion, and the stone material and the wall of the rolling mortar are indeterminate, not all contact crushed crushed stones, so the wear state of the upper part of the wall of the rolling mortar is relatively small; while the lower part of the wall of the rolling mortar is rolling. In the sand making part, the crushed stones are completely contacted and overlapped with the mortar wall, and the crushed stones located between the mortar wall and the crushing wall are under the strong rolling of the mortar wall and the crushing wall. Sand and gravel are very serious in wearing and tearing the rolling mill (including the broken wall)
If a single material is used to make the wall of the mortar, no matter it is manganese steel or high-chromium cast iron, the wear amount of the stone of different specifications on the wall of the mortar is different, and the wear of the upper part of the wall of the mortar is small, and the wear of the middle part is smaller than that of the upper part. The situation where the lower part wears and forms a groove, which causes the wall of the rolling socket to be worn and scrapped

Method used

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  • Double component rolled mortar wall for cone sand making machine and manufacturing method
  • Double component rolled mortar wall for cone sand making machine and manufacturing method
  • Double component rolled mortar wall for cone sand making machine and manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0012] Embodiment 1: with reference to attached Figure 1-2 . A two-component conical sand making machine has a rolling mortar wall, the upper part 1 of the rolling mortar wall is Mn13, the lower part 2 of the rolling mortar wall is high-chromium cast iron, and there is an annular groove on the outer or inner wall of the lower part of the rolling mortar wall and is connected to the inner wall of the upper part of the rolling mortar wall Or the annular groove on the outer wall forms a concave-convex casting fit 3, that is, the upper part of the rolling mortar wall 1 annular boss is cast in the rolling mortar wall lower part 2 annular groove, or the rolling mortar wall upper part 1 annular groove is cast in the rolling mortar wall lower part 2 annular on the boss. A trumpet-shaped casting runner is arranged along the upper groove of the annular groove. The height of the wall of the Mn13 rolling socket is greater than that of the wall 2 of the high chromium cast iron rolling so...

Embodiment 2

[0013] Example 2: A manufacturing method for the rolling mortar wall of a two-component conical sand making machine, (1) Make a casting mold for the lower part of the rolling mortar wall according to conventional technology, and there is a groove forming card on the outer wall or inner wall of the lower mold of the rolling mortar wall casting mold Connect the mould, place the prepared lower mold of the lower part of the wall of the rolling mortar on the high-frequency vibration platform, and cast the molten high-chromium cast iron into the casting mold of the lower part of the wall of the rolling mortar under the vibration of the high-frequency vibration platform. After cooling and forming, the rolled The lower part of the mortar wall, and then heat-treat the lower part of the rolling mortar wall; (2) The groove clamping part of the lower part of the rolling mortar wall is used as the bottom mold of the upper part of the rolling mortar wall, and the groove clamping part of the l...

Embodiment 3

[0014]Example 3: A manufacturing method for the rolling mortar wall of a two-component conical sand making machine, (1) Make the upper casting mold of the rolling mortar wall according to the conventional technology, and the outer wall or inner wall of the upper casting mold of the rolling mortar wall has an annular groove forming Clamping the mould, placing the finished casting mold for the upper part of the rolling mortar wall on a high-frequency vibration platform, pouring molten Mn13 into the casting mold for the upper part of the rolling mortar wall under the vibration of the high-frequency vibration platform, cooling and demoulding to obtain the upper part of the rolling mortar wall , and then heat-treat the upper part of the wall of the rolling mortar; (2) use the lower end surface of the upper part of the wall of the rolling mortar as the bottom mold of the lower part of the wall of the rolling mortar and the upper part of the wall of the rolling mortar is in a cooling s...

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Abstract

The invention relates to a double component rolled mortar wall for a cone sand making machine and a manufacturing method. The double component rolled mortar wall can meet not only the abrasion resistant requirements on broken stone crushing but also the abrasion resistant requirements on rolling sand making when the cone sand making machine is in the sand making process. The upper part of the rolled mortar wall is made of Mn13, the lower part of the rolled mortar wall is made of high-chromium cast iron, and a ring-shaped groove is formed in the outer wall or the inner wall at the lower part of the rolled mortar wall, and is in concave-convex fusion casting coordination with a ring-shaped groove formed in the inner wall or the outer wall at the upper part of the rolled mortar wall. The double component rolled mortar wall has the advantages that 1, the critical defects that in the sand making process on the rolled mortar wall made of a single material, the abrasion losses on the rolled mortar wall by stone materials in different specifications are different, so that the upper part of the rolled mortar wall is slightly abraded while the lower part of the rolled mortar wall is seriously abraded, then a groove is formed in a rolling sand making cavity, and the sand cannot be made, are solved radically; 2, the abrasion loss of the Mn13 at the upper part of the rolled mortar wall when the stone materials are crushed is in relative accordance with the abrasion loss of the rolling sand making cavity at the lower part of the high-chromium cast iron rolled mortar wall.

Description

technical field [0001] The invention relates to a two-component cone sand making machine, which can not only meet the wear-resisting requirements of gravel crushing, but also meet the wear-resistant requirements of rolling and compacting sand during the sand making process. The method belongs to the field of component assembly manufacturing of conical sand making machines. Background technique [0002] CN102350388A, the name "high chromium rolling mortar wall assembly for conical sand making machine", it includes the rolling mortar wall assembly, and it is characterized in that: the material of the rolling mortar wall is high chromium white wear-resistant cast iron, and its chromium content is greater than Or equal to 9%, equal to or less than 32%. Advantages: First, the wear resistance of the rolling mortar wall is greatly improved, and its wear resistance is about 5 times that of the current Mn13 rolling mortar wall. Not only the service life is greatly extended, but the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B02C2/00
Inventor 胡祖尧胡建明王永清
Owner ZHEJIANG SHUANGJIN MACHINERY HLDG
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