The Manufacturing Process of Copper Pipe with Equal Wall Thickness and Reduced Diameter

A manufacturing process and a technology of equal wall thickness, applied in the field of manufacturing process of copper pipes with variable wall thickness, can solve the problems of leakage at welded joints, reduce overall strength, increase production cost, etc. low cost effect

Active Publication Date: 2017-01-18
左铁军 +1
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The increase of wall thickness will greatly increase the production cost, and the utilization rate of materials is also low. Moreover, the increase of wall thickness makes it difficult to bend the air-conditioning pipe, and it is more difficult to install; the combination of multiple pipes increases the number of solder joints, reducing the The overall strength is compromised, and leaks are prone to occur at welded joints

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • The Manufacturing Process of Copper Pipe with Equal Wall Thickness and Reduced Diameter
  • The Manufacturing Process of Copper Pipe with Equal Wall Thickness and Reduced Diameter
  • The Manufacturing Process of Copper Pipe with Equal Wall Thickness and Reduced Diameter

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0023] The manufacturing process of equal-wall thickness reducing pipe of the present invention, as Figures 1 to 2 shown, including the following steps:

[0024] Step 1: Select a piece of copper pipe 1 required for the design length.

[0025] The second step: if figure 1 As shown, the middle part of the copper pipe 1 is fixed, and the diameters of both ends are enlarged to process two diameter-expanded sections 2 . During the expansion process, the end of the copper tube clamps the protective body 3, and uses the mandrel 4 to axially push into the copper tube 1 from both ends of the copper tube 1 from the outside to the inside with the thrust F2, and the mandrel 4 is pushed in. The end of the copper tube 1 is heated to 60-240° C., and the end of the copper tube 1 is pushed axially from outside to inside with a thrust F1 of 50-250 kg and a propulsion speed of 10-55 cm / min. The diameter expansion is multiple step-by-step diameter expansion, and the mandrel 4 is inserted into...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a manufacturing process for an equal wall thickness variable-diameter copper pipe. The manufacturing process includes the steps that a section of copper pipe required by the design length is selected; the copper pipe is fixed, the diameters of the two ends of the copper pipe are expanded, two diameter-expanding sections are machined, protecting bodies are clamped at the ends of the copper pipe in the diameter expanding process, core rods are pushed into the copper pipe from outside to inside in the axial direction from the two ends of the copper pipe, the ends of the copper pipe are heated in the pushing-in process of the core rods, and the ends of the copper pipe are pushed in the axial direction from outside to inside; knurling treatment is conducted on the diameter-expanding sections, so that corrugated spiral grooves are formed in the surfaces of the diameter-expanding sections; the outer ends of the diameter-expanding sections are subjected to diameter changing and shrinking treatment to be in the designed pipe diameter size, straight-pipe-shaped pipe opening sections are formed, and threads are machined on the pipe opening sections. The equal wall thickness variable-diameter copper pipe manufactured through the method is integrally formed, the utilization rate of materials is high, the cost is low, the pipe is pushed while diameter expansion is conducted, the wall thicknesses of all the portions of the pipe are made moderate and consistent, bending and mounting are easy, the compression strengths of all the portions of the pipe are consistent, the overall pressure-resistant property of the pipe is balanced and high, and leakage is not likely to happen; the inner diameter of the pipe can be kept even, the flow velocity and the flow of refrigerating fluid in the pipe are made even, and therefore an air conditioning unit can work stably for a long time.

Description

technical field [0001] The invention relates to a processing technology of a copper pipe, in particular to a manufacturing technology of a copper pipe with equal wall thickness and variable diameter. Background technique [0002] At present, metal connecting pipes are used as air-conditioning pipes to transfer refrigerant between air-conditioning equipment units. The traditional air-conditioning pipes are equal-diameter pipes. Due to the need to pass through walls or bend corners during installation, such air-conditioning pipes are easily deformed due to bending. As a result, the circulation of the refrigerant in the tube is not smooth, and the service life of the air conditioning tube is shortened. In order to solve the above problems and adapt to the needs of different positions or component structures inside the unit, different-diameter air-conditioning pipes with varying diameters will be used. [0003] At present, the common different-diameter air-conditioning pipes ar...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): B21C37/16
CPCB21C37/16
Inventor 左铁军杨训赵越孙德兴赵超
Owner 左铁军
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products