A coal shearer automatic cutting system and method based on infrared thermal imaging

A technology of infrared thermal imaging and infrared thermal imaging, which is applied in the direction of earthwork drilling and cutting machinery, etc., can solve the problem that the intelligent algorithm cannot accurately identify, cannot accurately identify the shearer, and the identification result of the cutting state is incorrect. The results of automatic identification of coal-rock interface are comprehensive, the signal is easy to pick up, and frequent adjustments are avoided.

Inactive Publication Date: 2017-01-25
CHINA UNIV OF MINING & TECH
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Problems solved by technology

However, due to the uncertainty and complexity of the coal seam occurrence conditions, the intelligent algorithm sometimes cannot accurately identify the cutting state of the shearer, which will cause misjudgment of the cutting state identification results; and some measurement cutting signal The sensor is also susceptible to interference from external factors, resulting in inaccurate measurement of the cutting signal, so it is impossible to accurately identify the cutting state of the shearer

Method used

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  • A coal shearer automatic cutting system and method based on infrared thermal imaging
  • A coal shearer automatic cutting system and method based on infrared thermal imaging

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Embodiment Construction

[0026] The present invention will be further described below in conjunction with accompanying drawing.

[0027] Such as figure 1 , figure 2 As shown, an automatic shearer cutting system based on infrared thermal imaging includes a shearer 4, a scraper conveyor 5, a hydraulic support 6, an intrinsically safe wireless Mesh switch 1, and an airborne controller 2 for the shearer , Intrinsically safe switch 7, along the trough monitoring host 8, the shearer 4 is used in conjunction with the scraper conveyor 5 and the hydraulic support 6, and the running mechanism of the shearer 4 is matched with the scraper conveyor 5;

[0028] It also includes an explosion-proof infrared camera device 3, which is arranged on the rocker arm of the shearer 4, and is connected with the on-board controller 2 of the shearer through a flame-retardant network cable, and the shearer machine The load controller 2 is connected to the intrinsically safe wireless Mesh switch 1 through a flame-retardant net...

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Abstract

The invention relates to an infrared thermal imaging-based coal cutter automatic cutting system and a method thereof. A flame-proof infrared camera device (3) processes an acquired infrared radiation signal in coal cutter cutting condition environment to form an infrared temperature field signal when a coal cutter (4) automatically cuts, the infrared temperature field signal is sent to a coal cutter borne controller (2), the working state of the coal cutter is determined according to a temperature range, and bases are provided for traction speed adjustment and roller height adjustment when the coal cutter automatically cuts; the method can be used in practical production; and an infrared thermogram is sent to a road monitoring host (8), and a personnel in the road monitoring host can obtain the visual temperature information of the coal cutter cutting condition infrared thermogram, and regulates the coal cutter when the coal cutter is in an emergency. The efficient automatic working of the coal cutter is realized, and the real cutting state of the coal cutter can be effectively identified in dust and water mist initiated in the cutting process of the coal cutter, and other bad environment, thereby the automatic working of the coal cutter is facilitated.

Description

technical field [0001] The invention relates to an automatic shearer cutting system and method, in particular to an automatic shearer cutting system and method based on infrared thermal imaging, which belongs to the technical field of shearer cutting control and is suitable for cutting with memory Functional shearer. Background technique [0002] The coal-rock interface recognition of the shearer is the key to the automatic control of the shearer. Since it is quite difficult to directly identify the coal-rock interface, it cannot meet the requirements of the coal mining work site. At this stage, indirect methods are often used to identify the coal-rock interface. At present, the indirect methods for identifying the coal-rock interface mainly include memory cutting There are two types of cutting signal analysis methods. [0003] The memory cutting method is suitable for coal seam working faces with relatively gentle roof and floor. The principle of this technology is that t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E21C35/24E21C35/04
Inventor 王忠宾潘健谭超周晓谋闫海峰姚新港刘新华许静陈文鹏王占宇张明珊魏英豪
Owner CHINA UNIV OF MINING & TECH
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