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A method for forming a 3D curved surface of a thin film composite glass fiber board

A composite glass fiber board and curved surface molding technology, which is applied in chemical instruments and methods, synthetic resin layered products, glass/slag layered products, etc., can solve the problem of insufficient deformation of products, high mechanical strength, and failure to meet design requirements and other issues, to meet the design requirements of light and thin structure, improve production efficiency, and speed up the effect of production speed

Active Publication Date: 2017-04-19
ZHEJIANG TRILLION GAME TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the mechanical strength of traditional composite sheet 2D and 3D products is low, the thickness of the product structure is relatively thick, the price of glass products is too high and fragile, and cannot meet the needs of popularization, and the ordinary flat glass fiber sheet cannot meet the design requirements, and the glass fiber sheet Poor elongation and high mechanical strength; traditional hot bending technology will lead to insufficient deformation of the product and fail to meet the design requirements, resulting in serious deformation of the product, insufficient bending of the shape, failure to reach the original design concept of the product, and even lead to Problems such as inability to assemble and structural interference; there is also the risk of deformation and springback of hidden structural parts, which may cause problems such as falling of electronic products during long-term use, which seriously affects the use of consumers
[0003] Moreover, the design of traditional 3D curved surface structural parts cannot meet the needs of communication electronics consumer housings and home appliance structural parts that are becoming lighter, thinner and require structural strength.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A method for forming a 3D curved surface of a film-composite glass fiber board, which is formed by laminating film PET, glass fiber cloth and modified epoxy resin and then bending and forming through high-pressure forming. High-pressure forming can simultaneously perform bending and forming of multiple board products. Bending involves the following steps:

[0024] 1) Paste the printed film PET, glass fiber cloth and modified epoxy resin;

[0025] 2) Fix the printed and laminated sheet on the lower mold of the mold, and initially absorb the sheet on the surface of the cavity by suction;

[0026] 3) The heating plate is adjusted to an appropriate temperature and then heated to soften the material and maximize its adsorption on the surface of the cavity. The heating temperature is 320 and the heating time is 50″;

[0027] 4) Quickly remove the heating plate and quickly press the upper mold with the lower mold to form a closed environment. At the same time, the pressure is...

Embodiment 2

[0029] A method for forming a 3D curved surface of a film-composite fiberglass board. The printed film PET, glass fiber cloth and modified epoxy resin are laminated and then bent and formed by high-pressure forming. High-pressure forming can simultaneously perform bending and forming of multiple board products. The high pressure forming bending includes the following steps:

[0030] 1) Paste the printed film PET, glass fiber cloth and modified epoxy resin into a sheet and print it;

[0031] 2) Fix the printed and laminated sheet on the lower mold of the mold, and initially absorb the sheet on the surface of the cavity by suction;

[0032] 3) After the heating plate is adjusted to an appropriate temperature, it is heated to soften the material and maximize its adsorption on the surface of the cavity. The heating temperature is 250°, and the heating time is 80″;

[0033] 4) Quickly remove the heating plate and quickly press the upper mold with the lower mold to form a closed en...

Embodiment 3

[0035] A method for forming a 3D curved surface of a thin-film composite glass fiber board. The printed film PET in the shape of a mobile phone battery cover, glass fiber cloth and modified epoxy resin are laminated and then bent and formed by high-pressure molding. High-pressure molding can be used for multi-board products. Simultaneously perform bending forming, wherein the high pressure forming bending includes the following steps:

[0036] 1) Paste the cut film PET, glass fiber cloth and modified epoxy resin into a sheet and print it;

[0037] 2) Fix the printed and laminated sheet on the lower mold of the mold, and initially absorb the sheet on the surface of the cavity by suction;

[0038] 3) After the heating plate is adjusted to an appropriate temperature, it is heated to soften the material and maximize its adsorption on the surface of the cavity. The heating temperature is 250°, and the heating time is 80″;

[0039] 4) Quickly remove the heating plate and quickly pr...

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PUM

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Abstract

The invention belongs to the field of 3D curved surface manufacturing, and particularly relates to a thin-film glass fiber board 3D curved surface forming method. Thin film PET, glass fiber cloth and modified epoxy resin are adhered and then are subjected to bent forming by virtue of high-pressure forming; and a plurality of board products can be simultaneously bent and formed by virtue of high-pressure forming. The thin-film composite glass fiber board 3D curved surface forming method has the beneficial effects that: firstly, compared with a previous common adhering technology, the thin-film composite glass fiber board 3D curved surface technology can achieve 3D curved surface effect; secondly, compared with a previous common hot-press forming technology, the thin-film composite glass fiber board 3D curved surface technology enables the glass fiber boards to be prevented from being cracked in a heated process, and can sufficiently achieve requirements of an original design; and thirdly, compared with a previous common board product, the thin-film glass fiber boards subjected to the thin-film composite glass fiber board 3D curved surface technology have higher mechanical strength, realize thinner structural design requirements, and even replace a conventional 3D glass product.

Description

technical field [0001] The invention belongs to the field of 3D curved surface production, and in particular relates to a method for forming a 3D curved surface of a film composite glass fiber board. Background technique [0002] With the continuous development of the appearance structural parts of modern consumer electronics products in the direction of lightness and thinness, and the structural strength requirements have not been reduced, but with the aesthetic and ergonomic requirements of consumers for the appearance, there is an urgent need for thin film composite glass fiber board structural parts. bending. However, the mechanical strength of traditional composite sheet 2D and 3D products is low, the thickness of the product structure is relatively thick, the price of glass products is too high and fragile, and cannot meet the needs of popularization, and the ordinary flat glass fiber sheet cannot meet the design requirements, and the glass fiber sheet Poor elongation...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B17/02B32B17/10B32B27/36B32B27/38B32B37/06B32B37/10B32B38/00
CPCB32B17/02B32B17/10027B32B27/36B32B27/38B32B37/06B32B37/10B32B38/0012B32B2262/101
Inventor 邵宜健
Owner ZHEJIANG TRILLION GAME TECH