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Pollution flashover preventing insulating coating with micro-nano composite particles added and preparing technology

A technology of composite particles and insulating coatings, applied in the direction of anti-fouling/underwater coatings, coatings, fire-proof coatings, etc. Problems such as high maintenance cost and poor comprehensive performance of insulating coating can be achieved to reduce the difference in particle distribution, high hydrophobicity and hydrophobic migration, and reduce the surface temperature

Active Publication Date: 2015-11-25
ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER COMPANY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technical solution described in this patents relates to improving fireproof coatings that resist contaminations while also having good environmental protection capabilities like moisture barrier or gas separation characteristics. These improvements include increased durability against pumping out liquids (fume), reduced surface temperatures at combustible surfaces, reducing volatile organics emissions during fires, increasing stability under extreme conditions, maintaining long term weatherworthiness, protecting metal components from damage due to lightning strikes, and modifying the composition of the paint before application without affecting its quality. Additionally, these solutions aim to enhance the overall function and lifespan of the painted product. Overall, they provide superior results over existing methods but offer unique benefits compared to other options.

Problems solved by technology

This patents describes how traditional methods for applying an Anti-Foam FlashOver Coat (AFC) onto surfaces contaminated with heavy metals like lead or mercury often result in cracks that allow harmful substances from these materials to enter into homes around them through gaps where there may be other objects nearby. These cracks make repairs difficult without damaging surrounding structures. Additionally, this method does little work because some particles stick out easily during use leading to reduced durability over time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Example 1: The preparation process of the anti-pollution flashover insulating coating in heavily polluted areas is as follows:

[0022] Fluorosilicone resin 36%; micron-sized (10μm-200μm) composite particles: mainly fumed white carbon black 5%, CaCO 3 1.5%, CeO 2 1% and cerium fluoride 0.5% composite particles and composite crosslinking agent 6% for modification of micron-scale particles, nano-scale (25nm-75nm) composite particles: mainly nano-SiO 2 0.5%, Nano TiO 2 4%, 0.5% nano-lanthanum oxide, and 4% composite cross-linking agent for micron particle modification, 8%-10% composite reinforcing agent, 1.5% surfactant, 7.5% hexamethyldisilazane 1. Fluorosilicone resin defoamer 0.5%, catalyst 0.6%; composite titanate coupling agent 11%, composite flame retardant 6%, and the rest is solvent.

[0023] Micron-scale (10μm-200μm) composite particles and composite cross-linking agents for micron-scale particle modification, composite reinforcing agents, nano-scale (25nm-75nm...

Embodiment 2

[0024] Example 2: The preparation process of the anti-pollution flashover insulating coating in heavily polluted areas is as follows:

[0025] Fluorosilicone resin 52%; micron-sized (10μm-200μm) composite particles: mainly fumed white carbon black 3%, CaCO 3 0.5%, CeO 2 0.3% and cerium fluoride 0.5% composite particles and 2% composite crosslinking agent for modification of micron-sized particles, 5% composite reinforcing agent, nano-scale (25nm-75nm) composite particles: mainly nano-SiO 2 1%, Nano TiO 2 2%, 0.3% of nano-lanthanum oxide, and 2% of composite crosslinking agent for modification of micron particles, 0.5% of surfactant, 3.5% of hexamethyldisilazane, 0.2% of fluorosilicone defoamer, 0.3% of catalyst, 4% of composite titanate coupling agent, 2% of composite flame retardant, and the rest is solvent.

[0026] Micron-scale (10μm-200μm) composite particles and composite cross-linking agents for micron-scale particle modification, composite reinforcing agents, nano-scal...

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PUM

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Abstract

The invention discloses a pollution flashover preventing insulating coating with micro-nano composite particles added and a preparing technology. The pollution flashover preventing insulating coating comprises, by weight, 36%-52% of fluorine and silicon resin, micro order (10 microns-200 microns) composite particles mainly including 3%-5% of fumed silica, 0.5%-1.5% of CaCO3, 0.3-1% of CeO2 and 0.5%-1.5% of cerium fluoride, 2%-6% of composite cross-linking agent used for modification of the micron order composite particles, 3%-8% of composite reinforcing agent, micro order (25 nm-75 nm) composite particles mainly including 0.3%-1% of nano SiO2, 2%-4% of nano TiO2, 0.2%-0.5% of nano lanthanum oxide, 2%-4% of composite cross-linking agent used for modification of the micron order composite particles, 0.5%-1.5% of surface active agent, 3.5%-7.5% of hexamethyldisilazane, 0.2%-0.5% of fluorine and silicon resin antifoaming agent, 0.3%-0.6% of catalyst, 4%-11% of composite titanate coupling agent, 2%-6% of composite flame retardant, and the balance solvent. According to the preparing technology of the heavy-pollution-area pollution flashover preventing insulating coating with the micro-nano composite particles added, the manner of segmented preparing and module combining is adopted, industrial production can be achieved, the pollution flashover preventing performance is good, and the preparing technology can be widely applied to power equipment of ultra-high-voltage transmission lines in heavy pollution areas.

Description

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Claims

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Application Information

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Owner ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER COMPANY
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