A clutch self-assembly system and assembly method thereof

Abstract

The invention discloses a clutch self-assembling system and method. The system comprises a working machine frame, a plurality of positioning components, a running mechanism, a self-assembling mechanism, a plurality of operable components and a control terminal. The working machine frame comprises a working circular table with a plurality of fixing parts. The positioning components are arranged below the working circular table, face the fixing parts in the mode that the positioning components can rise and fall and are used for positioning main parts of a clutch in cooperation with the corresponding fixing parts. The running mechanism comprises a rotating rail arranged on the working circular table. The self-assembling mechanism comprises a detection component movably installed on the rotating rail and moving relative to the fixing parts to sequentially obtain the clutch assembling data in all the fixing parts. The operable components make auxiliary parts of the clutch automatically assembled on the main parts of the fixing parts according to the assembling data respectively. The control terminal is coupled with the self-assembling mechanism and the running mechanism and used for transmitting the assembling data and controlling the relative movement of the detection component.

Description

technical field [0001] The invention relates to the field of clutches, in particular to a system and an assembly method suitable for automatic assembly of a deceleration clutch of a washing machine. Background technique [0002] The main function of the deceleration clutch of the washing machine is to reduce the speed of the motor and increase the torque, drive the pulsator to work, and complete the switching of the washing and drying working states of the washing machine. The deceleration clutch of the washing machine includes a shaft assembly, which includes shaft components such as a washing shaft, a dehydration shaft, a gear shaft, and a planetary gear; and a housing, a brake band assembly, a pawl, a clutch spring, a ratchet wheel, and a pulley. Each component is assembled by manual assembly to form a whole deceleration clutch. In actual operation, the manual assembly method is often interfered by human beings and external environmental factors, resulting in differences ...

AI Technical Summary

Problems solved by technology

Each component is assembled by manual assembly to form a whole deceleration clutch. In actual operation, the manual assembly method is often interfered by human beings and external environmental factors, resulting in differences between deceleration clutches of the same batch. Sex, increase the instability of the washing machine performance, is not conducive to the reliability of the washing machine

[0003] During the assembly process of the deceleration clutch of the washing machine, manual assembly is not only inefficient, but also requires a large amount of human resources. The assembly steps are more cumbersome, which increases the labor intensity, thereby increasing the operating cost of manual assembly, and the ex-factory price of the deceleration clutch also increases. Not conducive to market competition

At the same time, with the refined development of modern products, deviations, errors or omissions during assembly may cause the deceleration clutch to run unstable or make noise, directly affect the normal use of the washing machine, and may also shorten the service life of the washing machine. Causes frequent maintenance of the washing machine

[0004] On the other hand, the deceleration clutch has many parts, and the mass after assembly is relatively heavy. Frequently taking the deceleration clutch and its various parts mechanically will cause the staff to feel fatigued, reduce work efficiency, increase the incidence of assembly errors, and cause product failure. unqualified and needs to be refurbished, which is not conducive to the timely completion of the product

[0005] If different assembly operations are performed on the clutch at different stations, such as the rotary assembly method, due to the different assembly parts at different stations, the assembly time required for each station will also be different, and it is difficult to achieve synchronous rotation for different parts. Assembly, resulting in inconvenient automatic assembly operation

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